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KYOCERA UNIMERCO - Page 2
Our introdution OPTIMISED PRODUCTION KYOCERA UNIMERCO Tooling A/S – your full-service tooling partner Kyocera Unimerco offers a complete tooling programme for machining aerospace metals and fibre composites. as the choice of tool is always based on a cost-benefit assessment, the solution often includes standard, customised carbide and diamond tools. This allows you to get the best total solution from one source, thus reducing your supplier base. Norms and ECR – guarantee of identical tools, whether new or RE•NEW® all of our companies utilise integrated caD/cam for design and production. The solution is part of the guarantee of 100% identical design and production. all tools have been designed in accordance with our norms (a norm is an instruction that controls the geometry, measurement and manufacturing process). The norms are developed and maintained centrally and subsequently distributed to all companies in Kyocera Unimerco via our central server. For this specific purpose, the central programme database secures that all cnc-controlled machines in all our companies use the exact same machining data. all cnc machines are from the same manufacturer and are also calibrated to a master machine. Programmes are automatically deleted from each machine immediately after use. in addition, we have created an electronic drawing database which offers version management, search options and traceability. The results are short design times, high accuracy and repeatability and high-capacity utilisation resulting in fast deliveries. The benefit is that any tool will perform the same whether new or RE•NEW® guaranteeing you process reliability and high performance. High performance tooling solutions To machine a component at the lowest possible costs, you need the best possible combination of machinery, machining parameters and tooling solutions. Therefore, we analyse all aspects of the production process involving cutting tools and systematically optimise them. Subsequently, our tool developers define the optimum tooling solution customised to fit your requirements. often, we are able to implement a solution which reduces the number of tools necessary for a certain operation or simplifies the process, thus considerably reducing tooling costs and machining time. all tools are developed and manufactured utilising the latest technology. The optimum tooling solution often includes the unique geometries developed by Kyocera Unimerco which helps to ensure extreme accuracy and tight tolerances. This means that tools can be run at extremely high cutting speeds in balanced conditions utilising the full capability of machine tools and maximising metal removal rates. RE•NEW® – regrinding and repair of all PCD tool brands reliable and profitable production demands professional tool maintenance. RE•NEW® is KYOCERA UNIMERCO’s full-service repair and regrind service of own tools and all other tool brands. The RE•NEW® concept ensures that high productivity, function, and tool life are maintained throughout the life span of the tool – with a performance guarantee. This means that you can confidently run any RE•NEW® tool in production at full speed without compromising, as you would for competitors’ re-ground tools. We call it RE•NEW® because the tool will perform as well re-ground as it will when it is new – if not better! UM SOP™ (Systematic Optimisation of Production) Um SoP™ is a method and optimisation tool which is applied in order to reduce your production unit costs. our sales engineers evaluate customer processes and make constructive suggestions, showing how a new process is implemented and predicting the cost savings. over time, the optimisation data is collected and presented to senior managers to show the projects that have been optimised and the financial benefits to the company. The system maximises the efficiency of both our time – and yours. Um SoP™ is consultancy and is there to increase your productivity and ultimately increase your profits. 2 Kyocera Unimerco Tooling a/S Tel. +45 97 14 14 11