http://nozebra.ipapercms.dk/MarelGroup/AdvantageFurtherProcessing/AdvantageFoodProcessing/RSS.ashxMarel PagesWed, 16 Sep 2009 15:54:37 +0200http://nozebra.ipapercms.dk/MarelGroup/AdvantageFurtherProcessing/AdvantageFoodProcessing/http://nozebra.ipapercms.dk/MarelGroup/AdvantageFurtherProcessing/AdvantageFoodProcessing/?Page=1http://nozebra.ipapercms.dk/MarelGroup/AdvantageFurtherProcessing/AdvantageFoodProcessing/?Page=12009 – Volume Volume 2 3 Food processing Perfect Zeit für den partnership nächsten Schritt – greater than the sum of its parts 1 Vision fills wallets Growing demand for convenience food Quantum leap at Crown Chicken 5 Konstantes perfektes Panieren 6 Rationalisierung mit Pace-Boning-Line 8 Führung erfordert Disziplin… 9 Fortschrittliche Lachsverarbeitung 11 Komplettsystem zur Fischproduktion2009-09-16T15:54:37+02:00http://nozebra.ipapercms.dk/MarelGroup/AdvantageFurtherProcessing/AdvantageFoodProcessing/?Page=2http://nozebra.ipapercms.dk/MarelGroup/AdvantageFurtherProcessing/AdvantageFoodProcessing/?Page=2ConTenTS 2 Perfect Partnership – greater than the sum of its parts The products from Marel and Stork complement each other perfectly. 3 Take the guessing out of processing It is crucial for modern food processors to have the ability to monitor and manage yield. Perfect partnership 4 Portioned chicken fillets – the right shape and weight Hanna Feinkost in Germany optimized the use of raw material by downsizing and portioning. – greater than the sum of its parts Prior to 2008, Marel Food Systems and Stork Food Systems had worked closely together on large projects for close to a decade. The perfect complementarity of their product ranges made them the perfect partners. It seemed only natural, therefore, when the two united to become one company in May 2008. The synergies from the merger are already resulting in increased benefits for customers. Product: ProLine Grader 5 Perfect portions with I-Cut 55 Accurate fixed weight cutting at Norwegian meat producer Fatland results in fast payback. Product: Speed Batcher 6 PolySlicer’s vision fills wallets Wallet packing is a big success at Br. Nilsson in Sweden. 7 8 Product: Weigh price labeller Growing demand for convenience food Value adding means easier handling and preparation for the consumer and higher profit for the processor. 9 High-speed batching at Werner Larsson Without the Speed Batcher, Werner Larsson would have been unable to cope with the ‘maatjes’ herring harvesting season. Complementary equipment The equipment and systems of Marel and Stork fit together seamlessly, as illustrated so ably by the complete integrated system that the two offer together for making fixed weight batches of poultry. Subsequent to filleting on a Stork breast cap or front-half filleting system, a Marel Optibatcher takes over and weighs the individual fillets and makes up fixed-weight batches with absolute minimum giveaway. Batches can be made from one or a combination of item types. Together, Marel and Stork offer additional equipment that perfectly complements this filleting and batching system. For example, although breast caps usually fall evenly from the Stork breast cap cutter onto a Marel weighing machine, sometimes two breast caps can fall onto the belt simultaneously. A Stork singulator can prevent this, making sure the breast caps are always released one by one, resulting in correct weight data. A Marel SensorX bone detection machine can also be installed to scan the individual product for residual bone fragments as small as 2 mm, normally achieving a detection rate as high as 99%. Another perfect-fit poultry processing line is the combination of a Stork front-half filleting system and a Marel RoboBatcher. Subsequent to filleting, the RoboBatcher automatically scans, weighs and picks up the product item from the belt conveyor and places it in the appropriate tray for making up the fixed-weight tray. In the meat industry, the typical integration between Marel and Stork equipment is found in the deboning and trimming section, where robotic deboning units from Stork Townsend can be installed on the front-end of Marel’s flowlines. Townsend skinners are oftentimes also integrated into the flowlines. For burger production, Stork RevoPortioner is a perfect fit with Carnitech mixing and grinding equipment from Marel. A perfect match between Marel and Stork can even be found in the fish industry. Following grading of the raw material with a Marel grader, the RevoPortioner can be utilised to produce fixed-weight products of the same shape and size. Stork Breading and battering equipment can be added as a further option. A single source supplier The merger of the two long-standing partners of Marel and Stork Food Systems brought together some of the best and most respected brands in the food processing industry. United as one company, Marel Food Systems is uniquely positioned to help its customers to increase their productivity by providing a single source for stateof-the art integrated systems that 2009-09-16T15:54:37+02:00http://nozebra.ipapercms.dk/MarelGroup/AdvantageFurtherProcessing/AdvantageFoodProcessing/?Page=3http://nozebra.ipapercms.dk/MarelGroup/AdvantageFurtherProcessing/AdvantageFoodProcessing/?Page=3YIELD Take the guessing out of processing Food processing companies rely on a number of key performance indicators to monitor whether their production process is operating at peak efficiency. “Yield” is one of the most important. Yield indicates a company’s overall competitiveness Yield has a significant, direct impact on the bottom line. Since 70-75% of the cost of the final product stems from the raw material, it is vital to closely control the actual yield against the expected. Even very small deviations in percentages between the actual and the expected yield can have a substantial financial impact on the profitability of the business because of the ever increasing tonnages being processed. Monitoring and controlling profitability Profit margins are under such pressure that it only takes small “mistakes” before black figures turn into red. In order to survive in this competitive and financially difficult marketplace, the implementation of information technology for process control and automation is an absolute necessity. Yield management By implementing a reliable real-time yield management system, many meat companies can improve profitability significantly. A 1 to 2 per cent increase in yields on the high value primary product can in many cases mean a payback time of less than 18 months for the implementation costs. Innova, Marel Food Systems’ production control system, includes a Yield Control and monitoring module that allows real-time monitoring of the yield, which provides the possibility of due-time intervention should the actual yield deviate from the expected. 3 Do you yield? Small deviations, major losses – an example from the meat industry Pigs/h 820 h/day 7.5 backs 190/10/pig 2 Total backs 12300 Awg. Weight (kg) 6.5 Total kg/ day 79950 Std. Yield % Backs 190/10 Loinribs Cutting fat Back rind oystermeat Rind w. fat Chainbone Bones Flatbone Roast strip ToTAL/day 66.2 9.1 6.2 5.7 5.0 1.9 1.6 1.6 1.2 1.1 99.6 exp. Kg outweigh 79,950 10,990 7,488 6,884 6,039 2,295 1,932 1,932 1,449 1,328 120,287 €/kg 3.53 3.10 0.43 0.33 2.27 0.63 0.60 0.37 1.00 1.27 Actual kg 77,965 9,765 8,661 7,254 6,616 2,634 2,045 2,165 1,564 1,443 120,112 Act. Yield 64.9 8.1 7.2 6.0 5.5 2.2 1.7 1.8 1.3 1.2 100 Yield diff. -1.3 -1.0 1.0 0.3 0.5 0.3 0.1 0.2 0.1 0.1 Kg diff. -1,985 -1,225 1,173 370 577 339 113 233 115 115 -175 € diff. -7,014 -3,798 508 123 1,309 215 68 85 115 145 -8,243 The industry example above illustrates the financial impact of controlling yields continuously and closely.2009-09-16T15:54:37+02:00http://nozebra.ipapercms.dk/MarelGroup/AdvantageFurtherProcessing/AdvantageFoodProcessing/?Page=4http://nozebra.ipapercms.dk/MarelGroup/AdvantageFurtherProcessing/AdvantageFoodProcessing/?Page=4P O U LT R Y Portioned chicken fillets – the right shape and weight The excellent results achieved with equipment for resizing raw material at Hanna Feinkost – one of the leading producers of convenience poultry products in Germany – quickly led to the purchase of additional equipment. Nowadays, poultry raw material, including butterflies and fillets, tends to be bigger and heavier than before. Consumers, on the other hand, are demanding smaller products, which means that the chicken fillets have to be downsized and portioned. In order to maximize the yield from the raw material, processors have to be able to find the right cutting pattern for a resized final product, using nearperfect cutting optics. Finding the right one “Because of Marel’s large selection of moulding equipment, the company was our first choice when looking for equipment to resize fillets,” says Ralf Kleinehagen from the management team at Hanna Feinkost. The first task at Hanna Feinkost was to cut the chicken fillets into a range of different shapes, with a fixed weight for each piece. The positive results of a demonstration of the TSM Template Slicing Machine, combined with the ability to customise the moulds for different shapes and sizes, immediately convinced management to take a closer look at the Marel solution. Soon thereafter, the decision was made to acquire the machine. “After the successful installation, we soon ordered a second Template Slicing Machine,” adds Bernhard Wissing from the Hanna Feinkost management board. Accurate, ultra-fast portion cutting Hanna Feinkost also wanted to optimise the use of large inner fillets by cutting them into fillets and nuggets, while retaining the natural look of the product. 4 With the I-Cut 22 intelligent portioning machine, the inner fillets can be cut into nuggets of an equal weight range. The integrated laser camera scans each fillet individually and makes the cut with a view to the best possible exploitation of the raw material. The unique 45° cutting angle capability means that the end products – fillets as well as nuggets – maintain a natural appearance. Using the I-Cut 22, Hanna Feinkost has been able to process up to 13 tons of inner fillets per day. “The new equipment is a huge step forward that gives us more flexibility in raw material procurement and in production control,” concludes Ralf Kleinehanding. From left: Ralf Kleinehanding, Hanna Feinkost management, Bernhard Wissing, management board, and Thomas Heidenescher, Marel Food Systems Germany. ProLine Grader – accurate, hygienic multi-purpose graders The modular Marel ProLine graders are designed to fulfill all general needs for grading and batching a continuous stream of individually separated product items. Up to 10 different platform sizes are available - from 400 mm to 9000 mm. Control is provided through the M3000 graphical colour interface, which is touch sensitive, user-friendly and IP67/ NEMA water resistant. M3000 operates seamlessly with real time Innova production control and monitoring software. For further information please visit www.marel.com Throughput: up to 200 pieces per minute Maximum product length: 1100 mm Maximum product width: 280 mm Highlights: High speed and accuracy Low maintenance and operational costs Hygienic and easy to clean Available with various types of bins, chutes and bag holders Intelligent production monitoring and control • • • • •2009-09-16T15:54:37+02:00http://nozebra.ipapercms.dk/MarelGroup/AdvantageFurtherProcessing/AdvantageFoodProcessing/?Page=5http://nozebra.ipapercms.dk/MarelGroup/AdvantageFurtherProcessing/AdvantageFoodProcessing/?Page=5BEEF norwegian meat producer Fatland needed a machine to cut fixed weight steaks and pork chops. The company conducted tests on a number of different portioning machines and came away with a clear answer: the I-Cut 55 from Marel is the most accurate portion cutter on the market. Perfect portions with I-Cut 55 Every Friday, Norwegian consumers can find the “Happy Weekend” offer in their local KIWI retail supermarket. The approximately 250,000 tray packs needed for this end-of-the-week offer are all cut on an I-Cut 55 from Marel. Owner and Production Manager Svein Fatland explains, “The market for fixed weight portions is growing in Norway, primarily as a result of a change in consumer behaviour. Due to the financial crisis, more and more customers are shopping in the discount stores and in order to be able to meet the increasing demand, you need to be able to cut fixed weight – very accurately”. Test showed remarkable results After having tried out other portioning machines, Fatland decided to test the I-Cut 55. “After the test, we could see that the I-Cut 55 was consistently accurate on the portions. And after having run it in production for some time now, we can see that the payback is going to be even faster than what we were aiming for because of the superb yields we are getting,” says co-owner and Technical Manager Inge Fatland. The I-Cut 55 principle The I-Cut 55 produces accurate portions by means of its genuine 3-D vision system, which provides 3600 scanning of the product, thereby avoiding unseen areas and shadow effects. Adjustable V-belts and product holders reduce movement during the cutting process, ensuring precise, consistent portions and optimal yield. After sales service is crucial It is not only the accuracy and yield that have to be spot on. Aftersales service is also of the highest importance to any food processing company – and Fatland is no exception. “The I-Cut 55 is a mission critical piece of equipment for us. If it breaks down, we need to have service technicians readily available. Marel Food More customers are shopping in the Systems’ setup, with their own discount stores and in order to deliver service organization in place to them you need to be able to cut here in Norway, gives us the fixed weight very accurately. peace of mind we are looking for,” Inge Fatland concludes. Svein Fatland, Owner and Production Manager 5 Speed Batcher - for packing products in a continuous flow The Speed Batcher is ideal for packing a large variety of products, such as shrimp, nuggets, frozen chicken breast, etc, - but have you considered its use for e.g. chicken giblets, hearts, legs, fish heads or pork offal? The Speed Batcher is compact, flexible and handles almost any product. It takes a steady flow of products, weighs and divides it into small sub weights, and then combines the sub weights into the target weight with high accuracy. SBS-3000 SBM-3000 SB-3000 SBL-3000 Batch size: 0.1 to 1 kg 0.5 to 10 kg 5 to 30 kg 5 to 30 kg Maximum capacity: up to 23 packs/min up to 16 batches/min up to 14 batches/min up to 12 batches/min Maximum product length: 120-150 mm 180-270 mm 260-380 mm 380-500 mm Highlights: High speed and accuracy with 1% giveaway or less Compact design Easy to adapt – fully automatic batching directly to packing equipment Innova – fully adjustable from PC, production, inventory and order registration • • • • For further information please visit www.marel.com2009-09-16T15:54:37+02:00http://nozebra.ipapercms.dk/MarelGroup/AdvantageFurtherProcessing/AdvantageFoodProcessing/?Page=6http://nozebra.ipapercms.dk/MarelGroup/AdvantageFurtherProcessing/AdvantageFoodProcessing/?Page=6SLICInG PolySlicer’s vision fills Successful processors remain successful by identifying new trends and adopting them quickly, with the aid of the very latest technology. An excellent example is Br. nilsson Delikatesser AB in Gothenburg, Sweden. This specialist cooked meats company was founded in 1928, and is still owned and managed by the nilsson family. 6 In 1992, Br. Nilsson moved to its current, purpose-built premises that are fully compliant with the latest EU standards. The company employs about 80 people who currently work two shifts a day to meet the strong demand for the company’s products. Br. Nilsson operates with three distinct brand names and manufactures 40 different products that include beef, turkey, chicken and 15 different types of ham. These are all sold sliced to the Swedish consumer home market and as logs to some of the biggest Swedish slicing companies. For many years, Br. Nilsson supplied their products in catering packs. In 2005, however, all that changed when the company switched to a new type of wallet pack that closely resembles the attractive style of packaging found in delicatessens. This is why the bottom film of the wallet looks like paper. After packing in a thermoformer, the pack – complete with its shingled group of meat slices – is folded twice. An adhesive label is then applied to keep the folds in place. Magnus Nilsson, Marketing Director. The wallet design quickly found favour with domestic customers and export markets alike. As a result, it soon became obvious to Br. Nilsson that it was time to invest in a faster, more accurate slicing facility. The company therefore purchased an AEW Delford PolySlicer Plus to produce random-weight packs. However, as demand increased, so did the need for producing fixed-weight packs. enter PolyLine In 2008, an all-new PolyLine facility, complete with the latest PolySlicer 3000 Vision, G2300 checkweigher PolyLine automatic slicing and packing from start to finish. Maximise yields and output, reduce labour costs and optimise product quality.2009-09-16T15:54:37+02:00http://nozebra.ipapercms.dk/MarelGroup/AdvantageFurtherProcessing/AdvantageFoodProcessing/?Page=7http://nozebra.ipapercms.dk/MarelGroup/AdvantageFurtherProcessing/AdvantageFoodProcessing/?Page=7wallets and IPL Robot, was installed at the Br. Nilsson plant. Marketing Director Magnus Nilsson is most impressed with the speed, accuracy and versatility of this PolyLine facility. “The PolySlicer and IPL Robot combination provides us with the versatility and flexibility to produce a wide range of superbly presented products in greater volumes. The IPL robot has helped us dispense with 3–4 operators, and this reduction in handling improves shelf life.” More than 70% of Br. Nilsson’s sliced production is now in wallet packs and, thanks to the accuracy and reliability in producing fixed weight, giveaway is normally less than 0.5%. Key benefits and features of PolyLine Fast, efficient and accurate Produces fixed-weight or catchweight packs Low maintenance Service and support packages available Intelligent production control via Innova modular software System can be configured to precisely meet individual customer requirements NEW High-speed weigh price labeller WPL 9060 The new AEW Delford WPL 9060 is designed for a wide range of applications and industries and handles all popular tray sizes at high speed. The weigh price labeller can operate as a stand alone machine or it can be integrated with a range of manual or automatic production lines and Innova, Marel Food Systems’ intelligent production control software. other highlights Up to 60 packs/min • • • • • • • access to all system functions while running • Full No need to stop machine to check next label set-up or prepare for label editing • easy WYSIWYG. Drag and drop touch screen facility positions print on operation • Multilingual A language module enables operation in a number of key logging • System Files can be transferred to and from WPL 9060 using Windows Explorer. All data is logged in an SQL database and pack/label information is date and time stamped, and then stored. For further information please visit www.aewdelford.com languages. Each user has a password protected favorites folder, providing quick and easy access to his own commonly used menus. label and label position on pack. new product. 72009-09-16T15:54:37+02:00http://nozebra.ipapercms.dk/MarelGroup/AdvantageFurtherProcessing/AdvantageFoodProcessing/?Page=8http://nozebra.ipapercms.dk/MarelGroup/AdvantageFurtherProcessing/AdvantageFoodProcessing/?Page=8FURTHER PROCESSInG Growing demand for convenience How can forward-thinking processing companies take advantage? the consumer is then able to buy a ready-to-cook tray or package. Increase your profit margins The profit margins on convenience products are more attractive than on those to which no particular value has been added. This makes these kind of food products particularly attractive for many processing companies. Adding extra value to fresh products requires carefully tuned production processes that involve logistically complex operations in which market demand and supply must be perfectly tuned to one another. To make this happen, production managers have to ensure good communication between the departments involved, the efficient use of staff and the ability to keep all product flows transparent. For greatest possible efficiency, these additional processes should be part of a closely integrated processing line, to make sure that input materials are used in the best possible way. And with an automatic in-line system, the speed and quality of the process are no longer dependent on the human factor. The integrated in-line approach to “value-added” processing has caught on in many European processing plants, with the result that new, specialist departments have been set up alongside existing ones. The supply of products is then sourced directly from the processing plant in large volumes. These are then processed still further on a separate automatic processing line, with no labour costs involved. Adding value on the processing line By placing the ValueDrum marinating system immediately after the cutup system, for example, Stork Food Systems now provides a way to marinate large volumes of food products as an integral part of the processing line. This in-line marinating process is ideal for use with products such as wingsticks. 8 Making food products that are more attractive and easier to prepare creates greater value for the consumer. This “added value” approach helps differentiate one company’s products from those of another, strengthens brand value and helps boost the likelihood of repeat sales. There are many ways of adding such value, including with breading, herb marinade or garnish, or by cutting fillets into ready-to-cook sizes. The value of these measures lies in reduced preparation time – the consumer does not have to do anything more to the product before it is ready for use. Value can also be added by packing different types of products together on a tray. This makes food shopping quicker and more convenient because ValueDrum ValueDrum marinates products, distributing additives uniformly over the whole surface. ValueDrum is divided into a number of chambers coupled to each other. The product is supplied in batches directly from the cut-up line. These batches are formed by placing reception bins under the cutting modules or by using a batch weigher. A unique transfer system moves batches from one chamber to the next during mixing. A dosing unit in each chamber adds a dry and/or wet additive, according to requirements. Rotating elements provide the mixing and massaging action, and make sure that additives are distributed evenly. ValueDrum can be used to marinate products such as whole birds, fillets, wings, drumsticks and wingsticks.2009-09-16T15:54:37+02:00http://nozebra.ipapercms.dk/MarelGroup/AdvantageFurtherProcessing/AdvantageFoodProcessing/?Page=9http://nozebra.ipapercms.dk/MarelGroup/AdvantageFurtherProcessing/AdvantageFoodProcessing/?Page=9FISH High-speed batching at Werner Larsson food The wingstick is a first wing joint on which the meat has been pushed up in order to leave a section of bone exposed. The result is the so-called “meat on a stick”. This innovative new product is prepared using the Stork ACM cut-up line with a wingstick module installed. Another example of a value-adding line is a set-up in which breast fillets from the front-half filleting system are cut into steaks, marinated in a ValueTrack installation, graded by weight and then packed. When changing production from small manually packed bags to large wholesale bags, Danish fish company Werner Larsson Fiskeeksport invested in a Speed Batcher from Marel Food Systems. For the third year running, the company has been producing the Dutch ’Maatjes’ herring specialty at very high speeds. 9 Werner Larsson, Plant Manager. With such configurations, no buffers arise as the product is conveyed along the processing line to the next processing module. Processing speed remains constant, as does product quality. ValueTrack ValueTrack is a unique application for marinating or coating products while still on the processing line shackle. ValueTrack can be used with a large number of different herbs, marinades and garnishes, including shredded vegetables. The system distributes marinades uniformly over each product, helping ensure that taste penetrates deeply into the product. The ’Maatjes’ herring can only be harvested from the last weeks of spring until the end of summer. This means that the production for the entire year must be handled fairly quickly. And with large batches coming through the production line in a relatively short period of time, it would be impossible to handle the fish manually and maintain a high level of quality at the same time. “Without the Speed Batcher we would simply not be able to batch at the same speed, which would result in a significant reduction in the quality of the fish,” explains plant manager Werner Larsson. The profit opportunities that stem from packing of ’Maatjes’ herring has made a significant contribution to Werner Larsson’s bottom line, representing an annual turnover of approximately € 5 million. The company exports its substantial production volume to Dutch supermarkets. expanding the workload Werner Larsson has been very pleased with the performance of the Speed Batcher. ”It is running impeccably and we are very impressed,” states Werner Larsson. The company has in fact been so pleased with the Speed Batcher that they plan to expand its use in the course of 2009. “Up until now, we have only used the Speed Batcher for the production of the ’Maatjes’ herring. This year, however, we will also use it for packing fresh mackerel into cartons,” explains the plant manager. With the Speed Batcher, we are able to handle the large quantities of herring, providing us with a great profit opportunity. Werner Larsson, Plant Manager2009-09-16T15:54:37+02:00http://nozebra.ipapercms.dk/MarelGroup/AdvantageFurtherProcessing/AdvantageFoodProcessing/?Page=10http://nozebra.ipapercms.dk/MarelGroup/AdvantageFurtherProcessing/AdvantageFoodProcessing/?Page=10P O U LT R Y A quantum leap in production The insertion of Marel’s RoboBatcher into the production line has made all the difference at UK poultry producer Crown Chicken. A whopping 40% increase in production with the same number of operators and a substantial reduction in giveaway are the two most obvious results. But there is more to come, reckons Commercial Manager Dennis Manley. Strategic purchase of robot technology “Going from manual to robotic packing has been crucial in our strategy to move from being primarily a wholesale supplier to becoming a retail supplier,” Dennis Manley explains. “Our throughput has increased and the flexibility provided by the robot enables us to respond to the challenge that our customers put to us to produce accurate fixed weight portions in smaller series.” The RoboBatcher system at Crown Chicken is a single-cell system capable of handling up to 100 picks per minute. Crown Chicken uses the RoboBatcher for both fillets and drumsticks, which they pack into 5-6 different types of packs on a daily basis. Substantial reduction in giveaway Crown Chicken is a fully integrated poultry producer with control over the entire production chain. Therefore, they have very good control over the size of birds coming in. However, the giveaway still needed to be reduced. “Giveaway is vital for any processor and can be hard to control, especially when you move from packing for wholesale to retail packing like we did. With the robot, we now have full control and our giveaway is less than half of what it used to be,” says Dennis Manley. Learning curve keeps increasing Dennis Manley expects the good results from the use of the new machine to improve even further in the months to come. “We are only just learning to fully utilise the capability of the RoboBatcher. We have been through a learning period, which is now behind us. Now we are fine tuning our production planning in order to make the best use of the raw material we have coming in,” he says. To ensure the best possible handover of the RoboBatcher, a Marel Process Consultant has been on site at the plant to advise on the integration of the equipment into the production process – a service that Crown Chicken plans to invest in again once the production routines and changes suggested by the Process Consultant have been implemented. Surprisingly rapid payback The expected payback based on giveaway alone was estimated at 90-100 weeks but with the increase in production and efficiency, that number keeps falling. “If someone was to come and take the RoboBatcher out of our production process now, I would be a very unhappy man,” says Dennis Manley in conclusion. 102009-09-16T15:54:37+02:00http://nozebra.ipapercms.dk/MarelGroup/AdvantageFurtherProcessing/AdvantageFoodProcessing/?Page=11http://nozebra.ipapercms.dk/MarelGroup/AdvantageFurtherProcessing/AdvantageFoodProcessing/?Page=11SHELLFISH Perfect boxes for shell-on shrimp Carnitech has recently launched a new and improved box forming machine. The CT 1825 forms either lids or bottoms for 5 kg cartons for shell-on shrimp. In this particular version, the carton magazine is integrated into the machine, thus saving space. The machine is designed to form part of an automatic processing line, delivering the lids/bottoms to the weighing stations. The flat sheets of carton are fed into a 550-piece magazine and conveyed to the forming unit using a pneumatic system. Once in place, they are shaped by one of the two pistons. The forming head folds and locks the parts in place without the use of glue. The machine is extremely user-friendly and it is very easy to swap between moulding lids and bottoms. It can also be equipped with extras such as a labelling system, a print system adjusted to the specific requirements of the customer, and a storage compartment for 250 additional sheets of carton. It is a very stable, reliable machine that forms perfect boxes at rates as high as 22–24 per minute. The first five machines have already been sold and installed on three different fishing vessels currently operating in the Atlantic. 11 NEW GEBA SC250 - high capacity slicing The new GEBA SC250 high capacity D-cut slicer is for slicing cold smoked, hot smoked, graved or marinated salmon and similar fish species such as trout, halibut and tuna. Highlights: Impressive capacity of 250 slices per minute, which equals approximately 300 kg/hour Maximum cutting width is 220 mm Minimum slice thickness is 2 mm Cutting angle interval ranges from 8-45° • • • • The machine is operated via a simple and unique colour touch screen, where different slicing programmes are entered depending on the angle interval and slice thickness. The slicer is operated by one operator who feeds skinless fillets to the machine. The best slicing result is normally achieved when the temperature of the fillets is between -4° and +4° C depending on the fillet texture. For further information about the new GEBA SC 250 please visit www.marel.com2009-09-16T15:54:37+02:00http://nozebra.ipapercms.dk/MarelGroup/AdvantageFurtherProcessing/AdvantageFoodProcessing/?Page=12http://nozebra.ipapercms.dk/MarelGroup/AdvantageFurtherProcessing/AdvantageFoodProcessing/?Page=12S O F T WA R E There’s no time Innova – intelligent production control „Michael Pedersen hat unseren Bedienern neue Schneidetechniken vorgestellt, mit denen wir unseren Ertrag beträchtlich Innova production management software Innova Trimming: steigern konnten.“ from Marel Food Systems provides the Monitors and controls • Wayne Aspeling, Geschäftsführer complete IT solution for the modern food processor. It helps you to make educated decisions about every step of the production process, from reception of raw material all the way through to dispatch of the finished product. system provides full traceability from Innova Grading: Designed to manage Innova closely monitors and controls animal to pack. and monitor grader applications from Innova is an advanced, integrated control system that enables you to see what’s critical KPIs in real-time, including: yields, Marel Food Systems. happening to any aspect of your production at anytime – wherever you are. This means throughput and efficiency, giveaway Innova Portioning: Designed to you always have full control over virtually every stage – from receipt of raw material to and loss of sales, quality, stock levels and configure and control portioning Innova Packing: Provides an advanced dispatch of finished product. Innova defines KPIs at every stage, instantly identifies any malfunction or interruption and even provides traceability from door to door. movements, traceability and profitability. machines and to collect portioning data packing and labeling system with Enterprise Foods, der größte Schweinefleischhersteller Aspeling, Geschäftsführer von Enterprise Foods erklärt: „Dieses for optimum process control. full inventory and order processing Now you know. You really can be in control all the time. Südafrikas, ist eines der vielen Verarbeitungsunternehmen, System ist das erste seiner Art in Südafrika und wir haben einige Call Jón Haukur Baldvinsson on +354 563 804 to find out more. Innova consists of individual program capabilities. It connects to packing die bereits von der Erfahrung der Prozessberater von Marel Zeit gebraucht, um zu lernen, wie wir die neuen Funktionen am modules that work together to create the scales, batching equipment, packing Innova Yield control: Monitors yield for Food Systems profitiert haben. besten nutzen können. Michael Pedersen war bei diesem Prozess total processing system. These individual graders, hand-held terminals and label individual processing lines. The system ein entscheidender Faktor.“ modules control specific processing steps printers. can use all data capture processes to set Die Prozessberatung ist ein spezieller Service, den Marel Food including: weighing, grading, portioning, up diff erent yield control points. PRODUC TION CONTROL Prozessoptimierung, Ertragssteigerung Systems beim Kauf oder bei der Installation eines neuen deboning, trimming, quality assurance, Innova Integration: A proven solution www.marel.com/innova Die Hauptaufgabe der Prozessberater besteht jedoch darin, Produktionssystems oder zur Optimierung eines bereits inventory and dispatch. that provides seamless integration of Innova Documentation: With the Produktionsprozesse zu optimieren und den Ertrag zu vorhandenen Systems bereitstellt. Enterprise Foods hat diesen Innova with external systems. It supports document system all kinds of documents erhöhen. Um dies zu erreichen, müssen zum Beispiel die Service nach der Installation einer neuen Zerlegeanlage von Marel various interfaces, such as XML, text files beimcan be set up and linked to data in the Innova Administration: This module Standardverfahren Schneiden optimiert werden. Durch das Food Systems in Anspruch genommen. and web services. system. The documents are accessible on is the core of the Innova system. The richtige Schneiden von Fleisch wird das Give-away reduziert und production and quality control terminals. system is based on the latest technology die Portionen werden jetzt so geschnitten, dass ein maxima2009-09-16T15:54:37+02:00