http://nozebra.ipapercms.dk/Danfoss/DSP/DSPautomotivebrochure/RSS.ashxDanfoss Silicon Power PagesTue, 28 Apr 2009 09:41:36 +0200http://nozebra.ipapercms.dk/Danfoss/DSP/DSPautomotivebrochure/http://nozebra.ipapercms.dk/Danfoss/DSP/DSPautomotivebrochure/?Page=1http://nozebra.ipapercms.dk/Danfoss/DSP/DSPautomotivebrochure/?Page=1Silicon Power Modules for the Automotive Industry DANFOSS SILICON POWER2009-04-28T09:41:36+02:00http://nozebra.ipapercms.dk/Danfoss/DSP/DSPautomotivebrochure/?Page=2http://nozebra.ipapercms.dk/Danfoss/DSP/DSPautomotivebrochure/?Page=2About Danfoss Silicon Power Danfoss Silicon Power was founded in August 1998 as a subsidiary of Danfoss and is located in Schleswig, Northern Germany. With the activities of Danfoss Silicon Power, the Danfoss Group has extended its competence in the field of power electronics. Danfoss Silicon Power is a customer-oriented global supplier of power modules within the industrial and automotive business areas, within appliances as well as in the area of alternative energy. We specialize in offering you customized power modules. You can also choose from a wide range of existing standard modules – all of which meet your exact requirements. Danfoss Silicon Power possesses great knowledge of the design and manufacturing of power modules – the kind of knowledge, we invite our customers to draw upon in the engineering process. The task of creating outstanding products requires the best employees and processes. At Danfoss Silicon Power, a group of motivated and highly qualified Danfoss employees are dedicated to generating the best solution for you – with the aim of meeting your exact requirements. It is the vision of Danfoss Silicon Power to be the first choice for the engineering and manufacturing of custom specific power modules. Danfoss Silicon Power Area of facilities: 40,000 m2 Building complex: 4,500 m2 Hereof: • Clean room area: 1,000 m2 • Offices/R&D facilities: 1,400 m2 • Infrastructure (Stores, technical building installations): 1,400 m2 Area available for expansion: 700 m22009-04-28T09:41:36+02:00http://nozebra.ipapercms.dk/Danfoss/DSP/DSPautomotivebrochure/?Page=3http://nozebra.ipapercms.dk/Danfoss/DSP/DSPautomotivebrochure/?Page=3Environment and Quality at Danfoss Silicon Power We care about the Environment and strive for the highest Quality – therefore, environmental and quality awareness is a natural part of daily work in our advanced production facilities. Environmental and Quality Management System Our aim is to promote sustainable development in society by preventing pollution and eliminating undesirable effects on the environment, while ensuring that our products meet the exact requirements of our customers. International Environmental and Quality Standards We are committed to manufacturing with the lowest possible consumption of raw materials and energy, with least possible impact on our surroundings and the most efficient exploitation of resources. Therefore, we are continuously adapting our management of environmental and quality issues to the newest requirements specified in the international standards of ISO. As a result, we have been certified to ISO 9001:2000, ISO 14001 and ISO/TS 16949:2002. We define Environment broadly To us, the term »environment« means work environment, including health and safety, as well as the external environment. Therefore, we plan and perform all our activities, taking into account every individual employee, our work environment and our surroundings.2009-04-28T09:41:36+02:00http://nozebra.ipapercms.dk/Danfoss/DSP/DSPautomotivebrochure/?Page=4http://nozebra.ipapercms.dk/Danfoss/DSP/DSPautomotivebrochure/?Page=4Customized Current for Tomorrows Cars New and challenging applications in future Automobiles require innovative, reliable and cost effective solutions. The market is hot for Hybrid-Electric Cars, Electric Power Steering, Integrated Starter-Alternator, Power Management and various high-power Body Electronics. Currents and Voltages are increasing. We keep your semiconductors cool. Danfoss Silicon Power is a leading partner for the Automotive Industry. Do you need PowerElectronic Semiconductor Modules that exactly meet your requirements? Here you find unique capabilites in development and manufacturing: Danfoss Silicon Power – your Automotive Partner Danfoss Silicon Power is a leading supplier for customer specified power modules for industrial and automotive applications. Danfoss has more than twenty years of experience in manufacturing power modules. With its heritage of High-Rel components for aircraft and vehicles of any type, Danfoss is privileged to provide solutions for the most demanding power conversion applications in the automotive industry. Danfoss maintains a number of long-term partnerships with leading automotive customers. Focus and Strategy Danfoss Silicon Power concentrates on its core competencies: • Power Module Design • Bonding and Joining Technologies • Material Sciences • Advanced Manufacturing Processes We are taking part in a range of research and development initiatives with automotive system suppliers, car manufacturers and public research institutions. A major advantage is our independence from any semiconductor wafer fab. We are free to choose an optimum technology semiconductor die for all applications. • Danfoss is capable of stating high volume production on short notice and to integrate itself seamlessly into existing Automotive Supply Chains Research and Development Value-Add for the Customer • Danfoss Power Modules are mostly customer specific. They contribute unique features and capabilities to our customer’s system designs • We have fundamental insight to automotive applications, mission profiles, load and temperature cycles and know how to transfer this to reliable and cost effective power modules • We assure our partners trustful and reliable cooperation and the exclusive use of proprietary developments • Our program management and design process is fast and flexible. We can deliver prototypes in just a few weeks • Every single module is developed and crafted to meet the most demanding automotive quality standards Danfoss follows a holistic development approach of true mechatronic excellence. We integrate: • Mechanical Design • Electrical Design • Thermal Design Our long-term expertise and the use of advanced simulation tools help us to create outstanding products. We know how to optimize for minimum space, minimum losses and perfect cooling. This gives us room to save precious silicon. To offer you the most cost effective design.2009-04-28T09:41:36+02:00http://nozebra.ipapercms.dk/Danfoss/DSP/DSPautomotivebrochure/?Page=5http://nozebra.ipapercms.dk/Danfoss/DSP/DSPautomotivebrochure/?Page=51 2 1 2 3 On-Board Power Management Today’s cars have seen a steady increase in electric load over the past several years. A large variety of safety and comfort accessories drain current out of the limited resources of the 12 Volt Generator / Battery system. Solid state power switches capable to shut off currents of several hundred Ampere, can dispatch and save energy for vital installations and avoid severe battery discharge conditions Reliable Body Electronics The reliable and cost-effective packaging of modern low- to medium power control electronics for automotive applications is a continuous challenge. Transfer-molded components with integrated lead-frame can be an attractive solution. Major applications are small electric DC drives, auxiliary AC drives, solid-state relais and DC-DC converters or AC accessory power inverters. Electric Power Steering Modern Electric Power Steering Systems have numerous advantages over traditional hydraulic systems. They improve the fuel efficiency of the car by up to 5 % and can be integrated more easily into a dense engine compartment. Danfoss Power Modules for Electric and Electrohydraulic Steering Systems are designed for excellent thermal performance, outstanding power density, compactness and high reliability under challenging load conditions. A range of design platforms are available and can be applied in every vehicle class.2009-04-28T09:41:36+02:00http://nozebra.ipapercms.dk/Danfoss/DSP/DSPautomotivebrochure/?Page=6http://nozebra.ipapercms.dk/Danfoss/DSP/DSPautomotivebrochure/?Page=64 5 3 4 5 Integrated Hybrid-Electric Traction Drives Modern Hybrid-Electric Powertrains improve the fuel-efficiency of an automobile and add driving pleasure. A major challenge for future Hybrids are cost-effective and highly reliable power modules. Our new designs face the challenge of reliability, excellent thermal thermal cycling performance, capability and Electric Traction Modules and Liquid Cooling Danfoss Traction Modules are available for all relevant voltage levels (12 - 1200 V) and power ratings (from 1 to over 100 kW). They can be used for applications in electric cars, full- and soft hybrids as well as in integrated starter-generator applications. Danfoss’ patented “Shower Power” liquid-cooler technology can provide excellent thermal management even at 105°C, integrated into the combustion-engine cooling circuit. compactness. Danfoss can integrate the power module into the windingand cooling structure of an electrical machine to achieve excellent packaging performance.2009-04-28T09:41:36+02:00http://nozebra.ipapercms.dk/Danfoss/DSP/DSPautomotivebrochure/?Page=7http://nozebra.ipapercms.dk/Danfoss/DSP/DSPautomotivebrochure/?Page=7Core Competencies Our power modules are assembled under clean room conditions on fully automated production lines built on state-of-the-art equipment: The Key Steps to a reliable Production of Power Products • • • • • • • Void free vacuum soldering technology controlled by x-ray Lead free solders for every soldering step Final test lines for isolation, static and dynamic parameter tests All important processes are monitored by SPC Latest packaging technologies Full traceability Capacity to supply any quantity Engineering Capabilities • • • • • • • 3D modelling Thermal and mechanical FEM simulation Design work in close cooperation with the customer Fast prototyping Power semiconductors from all leading manufacturers Close cooperation with independent research institutes and centers of competence Tools for reliability prediction and lifetime assessment2009-04-28T09:41:36+02:00http://nozebra.ipapercms.dk/Danfoss/DSP/DSPautomotivebrochure/?Page=8http://nozebra.ipapercms.dk/Danfoss/DSP/DSPautomotivebrochure/?Page=8Power Modules to meet your exact Requirements – Examples of our wide Range of Applications…. Industrial Applications • Motordrives • Power supplies • Welding Automotive & mobile Applications • Electrical steering assistance • Liquid cooled traction modules • Ware house truck applications Alternative Energy • Wind turbines • Solar power • Fuel cells Appliances • Washing machines • Other white goods • Airconditioning products2009-04-28T09:41:36+02:00http://nozebra.ipapercms.dk/Danfoss/DSP/DSPautomotivebrochure/?Page=9http://nozebra.ipapercms.dk/Danfoss/DSP/DSPautomotivebrochure/?Page=9About the Danfoss Group Danfoss was founded in 1933 and is Denmark's largest industrial group with an annual turnover of more than 3.6 billion EUR. Danfoss is a global enterprise, created by the efforts of dedicated people, with a reputation for its advanced technology in products and processes and its awareness of environmental issues. Danfoss has modern production facilities on four continents, sales companies and representatives in more than 100 countries and 32,000 employees worldwide. The group is a world leader within the research, development and production of mechanical and electronic components for several industrial segments. As a result, Danfoss today sets the standard within many areas of component technology. The products and services of Danfoss are used for vital functions in homes, at workplaces and in institutions – in fact in every human environment. Danfoss is a committed group of people with meaningful working lives in an environment supporting personal development and commitment, individually as well as collectively. www. Danfoss.com Your way to Danfoss Silicon Power Exit A7: Schleswig Schuby Direction: Kappeln (B201) Exit B201: Direction Missunde (yellow sign) In the Industrial Park St. Jürgen: Having McDonald’s on the left-hand side, turn left SP032005 Produced by Danfoss Industri Service Advertising 05.03.LN.JN.LDS.RO at the second street (Heinrich-Hertz-Str.). First entrance on the right-hand side is Danfoss Silicon Power. Welcome to Danfoss Silicon Power! Danfoss Silicon Power GmbH Heinrich-Hertz-Straße 2 D-24837 Schleswig Tel.: +49 (0) 4621-9512-0 Fax: +49 (0) 4621-9512-10 E-mail: dsp-info@danfoss.com http://siliconpower.Danfoss.com Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.2009-04-28T09:41:36+02:00