http://nozebra.ipapercms.dk/Danfoss/DD/Global/Products/FC/AutomationDrive/ProductBrochure/RSS.ashxDanfoss Drives PagesThu, 27 Nov 2008 13:23:12 +0100http://nozebra.ipapercms.dk/Danfoss/DD/Global/Products/FC/AutomationDrive/ProductBrochure/http://nozebra.ipapercms.dk/Danfoss/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=1http://nozebra.ipapercms.dk/Danfoss/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=1MAKING MODERN LIVING POSSIBLE VLT® AutomationDrive2008-11-27T13:23:12+01:00http://nozebra.ipapercms.dk/Danfoss/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=2http://nozebra.ipapercms.dk/Danfoss/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=2The modular VLT® AutomationDrive VLT® AutomationDrive allows for mass production and factory testing of highly customised drives. Upgrades and options are plug-and-play easy. Enclosure The drive meets requirements for enclosure class IP 20/Chassis. Optional IP 21/NEMA 1, IP 55/NEMA 12, IP 54/ NEMA 12 or IP 66/NEMA 4x. Cold plate technology Up to 15 kW the drives are built on a rock-solid aluminium base that is integrated with the back panel. This provides high mechanical stability, efficient cooling and the option of cold plate operation. Display options Danfoss Drives’ removable Local Control Panel is now available in 28 languages. Six of these are built-in (including Chinese), two of the languages can be changed by the user. The info button makes the printed manual virtually redundant. Users have been involved throughout the development to ensure great functionality and performance. The user group has significantly influenced design and function of the Local Control Panel. The Automatic Motor Adaptation, Quick Set-Up menu and large graphic display make commissioning and operation a breeze. Your choice of numerical display, graphical display or blind cover. Modular Construction and Ease of Maintenance All components are easily accessible from the front of the drive allowing for ease of maintenance and side-byside mounting of drives. The drive is designed with a modular approach allowing for the easy replacement of modular sub-assemblies. Fieldbus option Options for bus communication (Profibus DPV1, DeviceNet, CANopen, EtherNet/IP etc.), synchronisation, user programs, etc., are delivered ready to go. RFI filter Built-in RFI Filter for long motor cables according to the IEC 61800-3 and EN EN55011 standards. Application option General purpose I/O Cl Encoder Resolver Relay options ATEX Safe interface DC coil The renowned DC coil ensures very low harmonic disturbance of the power supply, in accordance with IEC-1000-3-2. Compact design means no need for external modules. Danfoss Drives received the Frost & Sullivan Award for Product Innovation 2006 for the unique VLT® AutomationDrive series. 22008-11-27T13:23:12+01:00http://nozebra.ipapercms.dk/Danfoss/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=3http://nozebra.ipapercms.dk/Danfoss/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=3Programmable option Free programmable option MCO 305 option for synchronisation, positioning, cam control, center winding and more. Back Channel Cooling A unique design uses a ducted back channel to pass cooling-air over heat sinks. This allows 85% of the heat losses to be exhausted directly outside of the enclosure with minimal air passing through the electronics area. This dramatically reduces temperature rise and contamination of the electronic components, improving reliability and prolonging life. There is an IP 54 seal between the back channel cooling duct and the electronics area of the drive. Hot-pluggable LCP The local control panel (LCP) can be plugged in or unplugged during operation. Settings are easily transferred via the control panel from one drive to another or from a PC with MCT10 set-up software. Input mains option Various input plate configurations are available including fuses, mains switch (disconnect), or RFI filter. Input plates are field adaptable if options need to be added after the installation. Corrosive resistant As an option, the back channel cooling duct work and heat sinks can be ordered with corrosion protection for installations in harsh environments, such as in salt-air environments near the ocean. Control terminals Specially developed spring-loaded cage clamps enhance reliability and facilitate easy commissioning and service. 50° C ambient temperature The drive is designed to give maximum output at ambient temperatures up to 50° C. Removable fan Like most of the elements, the fan can be quickly removed and remounted for easy cleaning. Safety The VLT® AutomationDrive FC 302 comes standard with the safe stop functionality. The solution is approved by authorities for category 3 installations in accordance with EN 954-1 and SIL2/IEC 61508. This feature prevents the drive from starting unintended. Enhanced safety features are available as options. 24 V 24 V supply keeps the VLT® AutomationDrive logic “alive” when the AC mains is removed. Conformal coating The electronic components are as standard coated as per IEC 60721-3-3, class 3C2. For harsh and aggressive environments, coating as per IEC 60721-3-3, class 3C3 is available. Coated control boards are avilable for harsh environments. 32008-11-27T13:23:12+01:00http://nozebra.ipapercms.dk/Danfoss/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=4http://nozebra.ipapercms.dk/Danfoss/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=4Just one drive to run a complete production line The VLT® AutomationDrive FC 300 is a single drive concept that controls all operations from standard to servo motors on any machine or production line. The standard versions cover a wide range of functions such as PLC functionality, automatic fine-tuning of motor control and self-analysis of performance. Positioning, synchronising, and even servo performance are available too. All versions share an identical user interface, so once you’ve operated one drive you can use them all. Add flexibility to precision The new VLT® AutomationDrive lets you alter production speed without rebuilding the conveyor. The Precise Pulse Stop feature ensures that products always are where they should be on the line. Speed or slow the entire line Production speed can be changed at any time, even if the application involves several sections. The Precise Pulse Reference feature makes the conveyors follow the encoder from master conveyor or virtual master drive, ensuring that all conveyors are in sync. Benefits: • The conveyor can be stopped at a precise location using an open loop system independent of production speed. • Precise Pulse Stop compensates for the speed of the object when it passes the stop sensor. This results in a precise stop, regardless of production speed. The conveyors follow the encoder from master conveyor or virtual master drive. The bottle is beneath the inspection camera at the exact moment the flash is activated. The VLT® AutomationDrive ensures that production speed is adapted, even in complex operations along the entire production line. 42008-11-27T13:23:12+01:00http://nozebra.ipapercms.dk/Danfoss/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=5http://nozebra.ipapercms.dk/Danfoss/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=5To disconnect wires, simply unplug the terminal blocks. Plug-and-play is the way with the VLT® AutomationDrive. Even the power supply, sensor cables and looping connections are easy to use plugs. The fieldbus option ready to plug in beneath the front panel. It can be turned upside down if you prefer to have the cable on top. Built-in Smart Logic Controller The Smart Logic Controller is a simple but clever way to keep your drive, motor and application working together. The controller monitors a specified event. When an event occurs, the controller triggers a specified act and starts monitoring the next event continuing for up to 20 steps before returning to step one. The Smart Logic Controller is able to monitor any parameter that can be defined as “true” or “false”. This includes digital commands but also logic expressions, allowing even sensor outputs to influence the operation. Temperature, pressure, torque, flow, time, load, frequency, voltage and other parameters combined with the operators “>”, “<”, “=”, “and” and “or” forms logical statements. That’s why Danfoss calls it a “logic” controller. And it is why you can program the controller to react to almost any event you choose. Analogue 53 CMP Value # Alarm = Running AND IN # 19 OR IN # 32 00:00:00 Reset T IN # 19 Action # 1 VLT® Motion Control Option The Motion Control Option MCO 305 is an integrated programmable Motion Controller. It adds even more functionality and flexibility to the drives. With the Motion Control Option, the VLT® AutomationDrive becomes an intelligent drive featuring highly accurate, dynamic motion control, synchronisation (electronic shaft), positioning and electronic Cam control. Programmability lets you implement a variety of application functions, such as monitoring and intelligent error handling. Dedicated options VLT® Synchronizing Controller, VLT® Positioning Controller and VLT® Center Winder are pre-programmed for these specific tasks. 52008-11-27T13:23:12+01:00http://nozebra.ipapercms.dk/Danfoss/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=6http://nozebra.ipapercms.dk/Danfoss/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=6Award-winning control panel Graphical display • International letters and signs • Showing bars and graphs • Easy overview • Possible to select 28 languages • iF awarded design Other benefits • Removable during operation • Up- and download functionality • IP 65 rating when mounted in a panel door • Up to 5 different variables visible at a time • Manual speed/torque setting Illumination • Relevant buttons are illuminated when active Menu structure • Based on the well known matrix system in today’s VLT® drives • Easy shortcuts for the experienced user • Edit and operate in different setups simultaneously Quick Menus • A Danfoss defined Quick Menu • A Personal defined Quick Menu • A Changes Made Menu lists the parameters unique for your application • A Function Setup menu provides quick and easy setup for specific applications • A Logging menu provides access to operation history New buttons • Info (“on board manual”) • Cancel (“undo”) • Alarm log (quick access) The VLT® AutomationDrive has an award-winning Local Control Panel and a well structured menu system that ensures fast commissioning and trouble-free operation of the many powerful functions. LCP Panel mounting kit The kit lets you mount the LCP in a IP 65 cabinet front. Three panel options: graphical, numerical, blind cover. The VLT® AutomationDrive is controlled locally via a control panel. This is plugged in directly or connected via a cable. The VLT® AutomationDrive can be remote commissioned and monitored via a USB cable or fieldbus communication. Special software is available: Wizards, Data transfer tool, VLT® Set-up Software, MCT 10 and Language changer. 62008-11-27T13:23:12+01:00http://nozebra.ipapercms.dk/Danfoss/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=7http://nozebra.ipapercms.dk/Danfoss/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=7Intelligent heat management Cooling can take place in various ways for different benefits Total separation between cooling air and electronics allows for solutions where heat is removed outside cabinets. With VLT® AutomationDrive, a flanged heat sink kit is available for mounting the drive in the backplate of a cabinet. Forced convection cooling A fan blows cold air through the cooling ribs of the aluminium base. The channel is easily cleaned without touching electronics. Cold plate cooling External cooling is possible through the back side of the aluminium base. Innovative design reduces the risk of contaminants entering the drive and the panel and ensures a long life of the drives. With the duct cooling kit excess heat can be ventilated outside the control room – and outside the building. The need for additional air conditioning components and the energy consumption of these components is limited. Wall mounted with forced cooling through the heat sink. A smart, dedicated kit allows D3 and D4 enclosures to be mounted in Rittal cabinets so cool air removes 85% of excess heat without contact to the electronics. Panel Through Mounting Small footprint VLT® AutomationDrive has a compact design. All power sizes are smaller than their predecessors. No dimension has increased and volumes are typically 20% smaller. Even though the drives can still be mounted “side by side” with 0 mm clearance. Conversion kit A conversion kit is available to facilitate exchange from earlier VLT® drives. The backplate has pre-drilled holes. Cabling from VLT® 5000 can be reused with the terminal adapter. 72008-11-27T13:23:12+01:00http://nozebra.ipapercms.dk/Danfoss/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=8http://nozebra.ipapercms.dk/Danfoss/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=8Reliable, accurate load handling The VLT® AutomationDrive estimates motor currents generated by actual loads and compensates to make the crane start and stop smoothly just where it should. The same benefits apply to hoists and elevators. Gentle on goods – and brakes When stopped, the VLT® AutomationDrive will slow the hoist to zero before activating the mechanical brake. This results in gentler handling and virtually eliminates wear on the brakes. Benefits: • Low torque ripple gives smooth operation. • Full holding torque capability at 0 RPM gives a smooth ride and reduces mechanical wear on gears and brakes – less maintenance and more production uptime. Kinetic backup The VLT® AutomationDrive can utilise power generated from the kinetic energy for controlled ramp-down in case of power loss. The application is ready for quick restart when the power returns. IP 55 for harsh environments IP 66 for wash down areas All VLT® AutomationDrive versions have manganic phosphor rear bodies. The back of IP 66 is dip-coated with epoxy or polyester spray finish (60100 µm). The cover is powder coated (80-100 µm). The IP 66 enclosed drives are suited for installation outdoor and in washdown areas. The silicone gasket is tested with different detergents so the drives withstand the harsh cleaning agents in the food & beverage industry. ■ DC voltage ■ Drive frequency ■ Motor frequency Power drop Generated power Power supply resumed Motor runs in generatoric mode Time 82008-11-27T13:23:12+01:00http://nozebra.ipapercms.dk/Danfoss/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=9http://nozebra.ipapercms.dk/Danfoss/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=9Accessories Dynamic braking The VLT® AutomationDrive can be ordered with a built-in dynamic brake option utilising the latest IGBT technology to provide fast deceleration of the connected motor. The dynamic brake option is a configurable option built into the VLT® AutomationDrive without the need of extra mounting space. Brake resistor(s) can be used in conjunction with the dynamic brake to dissipate the heat/power regenerated by the motor during deceleration or overhauling load. Danfoss provides a large selection of different brake resistor types suitable for your application. Brake resistors must be ordered separately and field installed by the customer. Disconnect switch available Mounting the optional disconnect swich on the front of B, C, D or E enclosures eliminates the need for an external swich-box. Sinewave filters When the speed of a motor is controlled by a drive, resonance noise from the motor can occur. This is due to the design of the motor and the switching of IGBTs. The resonance frequency will correspond to the switching frequency of the drive. In applications where this noise is undesirable, Danfoss offers Sinewave filters for the VLT® AutomationDrive to dampen the acoustics. These filters are installed electrically between the VLT® AutomationDrive and motor to reduce voltage rise time (dU/dt), peak voltage (Vmax) and the ripple current to the motor, thus reducing the noise generated. Sinewave filters must be ordered separately and field installed by the customer. dU/dt filters dU/dt filters reduce the dU/dt values on the motor terminal phase-to-phase voltage – an issue that is important for short motor cables. The phase-to-phase voltage is still pulse shaped. dU/dt filters prolong the lifetime of the motor. Advanced harmonic filters VLT® Harmonic Filter AHF 010/005. AHF 010 reduces the harmonic current to less than 10%, while the AHF 005 lowers this current to less than 5%. The Danfoss AHF 005 and AHF 010 are advanced harmonic filters and should not be compared with traditional harmonic trap filters. They have been specially designed to match the Danfoss frequency drives. VLT® 96 97 98 U1 L V1 L W1 L Filter U2 V2 W2 C C C M 3~ PE 92008-11-27T13:23:12+01:00http://nozebra.ipapercms.dk/Danfoss/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=10http://nozebra.ipapercms.dk/Danfoss/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=10One drive – two performance levels Special needs require special features and performance Power range 200 – 240 V [kW] Power range 380 – (480) 500 V [kW] Power range 550 – 600 V [kW] Power range 525 – 690 V [kW] Amb. temp °C Avg.24 hours (IP 21) w/o de-rating Ambient temp °C max (IP21) w/o de-rating Ambient temp °C max with de-rating IP 21/NEMA type1/IP 55/NEMA type12 IP 66/NEMA type 4x Smart Logic Control Logic Rule Control Safe Stop input function approved Local Control Panel numerical or graphical Info/Help function Personal menu (macro) Regional settings (US mode) Language settings Change made restore previous setting Password protection Analogue input Digital inputs Digital transistor outputs 1) Relay outputs Analogue output resolution PC connection: RS 485 and USB Default motor data Permanent Magnet Motor algorithm Process PID control Precise Start/Stop Preset references Digipotmeter Ramp functions: linear and S-ramps Profibus, DeviceNet, CANOpen, EtherNet IP Interface options: Extended input/outputs MCB 101 Encoders option MCB 102 Resolver option MCB 103 Relay option MCB 105 Safe PLC interface MCB 108 Motion Control Options: MCO 305 External 24 V back-up option MCB 107 Cable length – screened/unscreened RFI EN55011 cl A1 (Industry) RFI EN55011 cl B (Domestic) Voltage Vector Control VVC+ Flux Vector Control Automatic Energy Optimizing (AEO) Controlled ramp down Flying start – catch spinning motor Variable switching frequency 1.5 – 16 kHz2) Over Voltage Control Fan replaceable 1) Converting digital inputs * Smallest cabinet size 2) Power-size dependent FC 301 A1* 0.25 – 1.5 0.37 – 1.5 – – 45 50 55 √ – √ √ √ √ √ √ √ √ √ √ 0 to +10 V 5 1 1 12 bit √ √ – √ √ 8 √ √ √ √ √ √ √ √ – – 25/50 m <25 m 2.5 m √ – – – 1.5 – 10 kHz √ √ FC 301 0.25 – 37 0.37 – 75 – – 45 50 55 √ √ √ √ – √ √ √ √ √ √ √ 0 to +10 V 5 1 1 12 bit √ √ – √ √ 8 √ √ √ √ √ √ √ – √ √ 50/75 m <50 m <10 m √ – √ √ √ √ √ √ FC 302 0.37 -– 45 0.37 – 1.1 M 0.75 – 7.5 11 – 1.2 M 45 50 55 √ √ √ √ √ √ √ √ √ √ √ √ -10 to +10 V 6 2 2 12 bit √ √ √ √ √ 8 √ √ √ √ √ √ √ √ √ √ 150/300 m <150 m <50 m √ √ √ √ √ √ √ √ 102008-11-27T13:23:12+01:00http://nozebra.ipapercms.dk/Danfoss/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=11http://nozebra.ipapercms.dk/Danfoss/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=11VLT® AutomationDrive FC 302 offers a wide range of advanced features One wire safety Traditional Safety concept The VLT® AutomationDrive FC 302 comes standard with safe stop functionality suitable for category 3 installations as defined by EN 954-1 and SIL 2/IEC 61508. This feature prevents a drive from starting accidentally. This is crucial for applications where preventing unintended starts are of vital importance. The FC 302 terminal Integrated Safety When torque is the issue In all winders the torque required to accelerate and decelerate an application varies with the load. With centre winders the required torque even varies with the dimension of the roll. Torque mode with a high-precision torque control is needed. It is essential in winding operations to fully control the tension of the material being wound. To maintain tangential tension independently of the line speed and roll diameter, the drive is able to dynamically follow a wide range of torque references. 37 can be used as “safe coast” for this purpose – the stop function satisfies stop category 0 EN 60204-1. Expensive and bulky external components can be omitted, wiring simplified, and down-time minimised with this solution. And the safety signals can be transferred via discrete signals wiring (in compact machinery) or safe bus communication (in extended manufacturing plants). The coupling of Pilz safety relay and VLT® AutomationDrive is perfect to obtain safe stop cat. 1, because VLT® AutomationDrive is approved for safety category 3 applications. The electrical connection is extremely simple – just one wire. VLT® AutomationDrive is approved for providing safe stop in category 3 installations without the need for feedback signals from the drive to the safety relay. 600 & 690 V VLT® AutomationDrive FC302 comes in 600 and 690 V series specially relevant for heavy industries like chemistry, water and gas supply, mining, and forestry. 690 V versions are planned fom 11 kW up to 1.2 MW. VLT® AutomationDrive FC 302 runs permanent magnet motors VLT® AutomationDrive FC 302 exploits full potential of permanent magnet motors in high dynamic applications. Fast processors enable it to precisely control position, acceleration and torque. Encoder check The drive will automatically check and verify if the encoder is malfunctioning. The feedback from the encoder is compared with a calculated speed. 112008-11-27T13:23:12+01:00http://nozebra.ipapercms.dk/Danfoss/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=12http://nozebra.ipapercms.dk/Danfoss/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=12Specifications Mains supply (L1, L2, L3) Supply voltage Supply voltage Supply voltage Supply voltage Supply frequency Displacement power factor (cos ф) near unity Switching on input supply L1, L2, L3 Output data (U, V, W) Output voltage Output frequency Switching on output Ramp times Closed loop Digital inputs Programmable digital inputs Logic Voltage level Voltage level, logic Voltage level, logic Voltage level, logic Voltage level, logic Maximum voltage on input Input resistance, Ri Scan interval Analogue inputs Analogue inputs Modes Voltage level Current level Accuracy of analogue inputs Pulse/encoder inputs Programmable pulse/encoder inputs Voltage level Pulse input accuracy (0.1 – 110 kHz) Encoder input accuracy (1– 110 kHz) Digital output Programmable digital/pulse outputs Voltage level at digital/frequency output Max. output current (sink or source) Maximum output frequency at frequency output Accuracy on frequency output 2/1 0 – 24 V DC (PNP positive logic) Protection mode for longest possible up-time Max. error: 0.1% of full scale Max. error: 0.05% of full scale 32 (A), 33 (B) and 18 (Z) FC 301 1 0 – 24 V DC 40 mA 32 kHz Max. error: 0.1% of full scale FC 302 2 • Electronic thermal motor protection against overload • Temperature monitoring of the heat sink ensures that the FC 300 cuts out if the temperature reaches 100 °C • The FC 300 is protected against short-circuits on motor terminals U, V, W • Protection against mains phase loss • The FC 300 is protected against earth fault on motor terminals U, V, W 2 Voltage or current 0 to +10 V -10 to +10 V (scaleable) 5 ms FC 301 4(5) > 5 PNP or NPN 0 - 24 V DC ’0’ PNP logic < 5 V DC ’1’ PNP logic > 10 V DC ’0’ NPN logic > 19 V DC ’1’ NPN logic < 14 V DC 28 V DC Approx. 4 k Ω 1 ms FC 301 0.2-1000 Hz Unlimited 0.02-3600 sec. 0-132 Hz FC 302 4(6) > 6 FC 301 380-480 V FC 302 380-500 V ±10% 550-600 V ±10% 525-690 V ±10% 50/60 Hz (> 0.98) 2 times/min. FC 302 0-1000 Hz Analogue output Programmable analogue outputs Current range at analogue output Max. load to common at analogue output Accuracy on analogue output Onboard power supply Output voltage Max. load (10 V) Max. load (24 V) Relay output Programmable relay outputs Max. terminal load (AC) on 1-3 (break), 1-2 (make), 4-6 (break) power card Max. terminal load (AC) on 4-5 (make) power card Min. terminal load on 1-3 (break), 1-2 (make), 4-6 (break), 4-5 (make) power card Cable lengths Max. motor cable length, screened (shielded) Max. motor cable length, unscreened (unshielded) Surroundings/external Enclosure Vibration test Max. relative humidity Aggressive environment (IEC 721-3-3) Aggressive environment (IEC 721-3-3), Ambient temperature 130 mA FC 301 1 240 V AC, 2 A FC 301 1 0/4 – 20 mA 500 Ω Max. error: 1% of full scale FC 301 10.5 V ±0.5 V 15 mA 200 mA FC 302 2 FC 302 FC 302 200-240 V ±10% 0-100% of supply voltage 400 V AC, 2 A 24 V DC 10 mA, 24 V AC 100 mA FC 301 50 m 75 m FC 301 0.7 g FC 302 150 m 300 m FC 302 IP20/IP21/IP55/IP66 5% – 95% (IEC 721-3-3; Class 3K3 (non-condensing) during operation Uncoated class 3C2 Coated class 3C3 Max. 50 °C 0/4 to 20 mA (scaleable) Max. error: 0.5% of full scale Global Marine 122008-11-27T13:23:12+01:00http://nozebra.ipapercms.dk/Danfoss/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=13http://nozebra.ipapercms.dk/Danfoss/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=13Connection examples This diagram shows a typical installation of the VLT® AutomationDrive FC 300. The numbers represent the terminals on the drive. *FC 302 only. Additional safe stop input on FC 302 and FC 301 A1 (Terminal 37) Broad range of protection classes IP 66 55 54 21 20 00 0.37 – 75/90 kW 75/90 – 560/630 kW 2.2/4 – 1200 kW 0.37 – 75/90 kW 0.37 – 75/90 kW 90/110 – 1200 kW NEMA 4x 12 12 1 Panel Panel 0 10 100 1000 kW An external watertight USB plug connected to the control card inside IP 55/66 enclosures makes USB access easy. 132008-11-27T13:23:12+01:00http://nozebra.ipapercms.dk/Danfoss/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=14http://nozebra.ipapercms.dk/Danfoss/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=14Typical current and power ratings 200 – 240 V IP 66 IP 20 IP 55 IP 21 kW NO kW HO 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250 315 355 400 450 500 560 630 710 800 900 1000 4 5.5 7.5 11 15 18 22 30 37 45 55 75 90 110 132 160 200 250 315 355 400 450 500 560 630 710 800 900 Amp. NO 1.8 2.4 3.5 4.6 6.6 7.5 10.6 12.5 16.7 24.2 30.8 46.2 59.4 74.8 88 115 143 170 24.2 30.8 46.2 59.4 74.8 88 115 143 B3 B1 B1 B1 B4 C3 B2 B2 B2 C1 C1 C1 32 37.5 44 61 73 90 106 147 177 212 260 315 395 480 600 658 745 800 880 990 1120 A2 A2 A3 A3 10 13 16 24 32 37.5 44 61 73 90 106 147 177 212 260 315 D4 395 480 600 658 695 800 F1/F3 880 990 F1/F3 E2 E1 E1 D2 D2 D3 C3 C1 C1 C1 B4 A2 A2 A3 A3 B3 B1 B2 A5 A5 18 22 27 34 41 52 62 C2 C2 83 100 6.4 9.5 11.5 B1 B1 B2 B2 13 18 22 27 34 41 52 62 83 C3 C1 C1 C1 54 73 86 108 131 155 192 242 290 344 400 450 450 500 570 630 730 F2/F4 F2/F4 850 945 1060 46 54 73 86 108 131 155 192 242 290 344 380 380 410 500 570 F1/F3 F2/F4 F3 2282 607 730 850 945 F2/F4 F4 F1/F3 630 E2 E1 E1 D4 D2 D2 D3 D1 D1 A2 A2 A3 A2 A5 A5 A1* A1* A2 A2 A5 A5 1.3 1.8 2.4 3 4.1 5.6 7.2 A2 A2 A1* A2 A2 A5 A5 1.8 2.6 2.9 4.1 5.2 A2 A2 A5 A5 HO 380 – 480 V (FC 302 up to 500V) IP 00 IP 66 IP 54 IP 20 IP 55 IP 21 Amp. NO HO 525 – 600 V Not FC 301 IP66 IP20 IP55 IP21 525 – 690 V Not FC 301 IP 00 IP 54 IP2 1 Amp. NO HO FC 300 PK25 PK37 PK55 PK75 P1K1 P1K5 P2K2 P3K0 P3K7 P4K0 P5K5 P7K5 P11K P15K P18K P22K P30K P37K P45K P55K P75K P90K P110 P132 P160 P200 P250 P315 P355 P400 P450 P500 P560 P670 P710 P800 P900 P1M0 NO HO B3 B1 B1 B1 B2 B2 B2 C4 C2 C2 C2 C4 C2 D1 D1 C4 C2 C2 C2 1260 1120 1460 1260 1700 1460 F3 is a F1 frame with options cabinet F4 is a F2 frame with options cabinet 1200 1000 1260 1060 *VLT® AutomationDrive FC 301 – HO: 110% for 60 sec. – NO: 160/150% for 60 sec. IP 00/Chassis IP 20/Chassis IP 21/NEMA Type 1 IP 54/NEMA Type 12 IP 55/NEMA Type 12 IP 66/NEMA Type 4X Dimensions [mm] A1 H W D H+ W+ 200 75 90 205 308 94 372 134 A2 A3 130 200 A5 420 B1 481 242 261 B2 651 B3 350 165 248 490 170 B4 460 230 242 675 255 C1 681 308 310 C2 770 370 C3 490 306 335 760 330 955 395 C4 370 D1 420 380 D2 D3 D4 E1 600 494 E2 F1 F2 268 600 1209 1589 1046 1327 2000 1547 408 375 498 2204 606 585 1400 1800 2000 2400 H+ and W+ is the height and width with IP upgrade kit 142008-11-27T13:23:12+01:00http://nozebra.ipapercms.dk/Danfoss/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=15http://nozebra.ipapercms.dk/Danfoss/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=15Configure freely E= Norm.; Z = Size Down; P = backplate 1 = standard; 2 = advanced Hardware option Mains voltage Power size FC30 P T RFI filter No filter A1/B A2 A1/B red. H Reserved X 1 2 3 X Software S A-options No option Profibus DeviceNet CanOpen X A B C0 C1 D Power size [kW] 0.25 0.37 0.55 0.75 1.10 1.5 2.2 3 3.7 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250 315 355 400 450 500 560 630 710 800 900 1000 K K K K 1 1 2 3 3 4 5 7 1 1 1 2 3 3 4 5 7 9 1 1 1 2 2 3 3 4 4 5 5 6 7 8 9 1 2 3 5 7 K K K K K K K K 1 5 8 2 0 7 5 5 5 0 1 3 6 0 5 1 5 0 5 0 6 3 1 0 M M 5 7 5 5 1 5 2 0 7 0 5 5 K K K K K K K K K K 0 2 0 0 0 5 5 0 0 0 0 0 0 0 0 0 X 0 4 6 T N C0-options X No options Brake No brake Brake chopper No brake + safe stop Safe stop + brake Local Control panel No LCP Numerical LCP Graphical LCP Profibus VLT® 3000 Converter X B T U Ethernet IP 4 A R Motion Control Option MCO 305 Profisafe-Stop MCA 103 Extended Relay Card MCB 113 X N G B-options No option General purpose I/O CI Encoder Resolver Relay options Safe interface ATEX PTC Thermistor Card X K R U P Z 2 C1-options No selection MCB 113 X A Coating PCB not coated PCB coated Mains Voltage 2 200 – 240 4 380 – 480 5 380 – 500 6 525 – 600 7 525 – 690 X C Reserved Standard controller/ No software option MCO 350 SYNC. CTRL MCO 351 POS. CTRL MCO 352 Center Winder X 1 1 1 X 0 1 2 Mains Options X No options 1 Mains disconnect D Load sharing 7 Fuses Software X X X Latest standard sw 0 0 1 Dedicated software 1 0 0 2 Dedicated software 2 D-options No option 24 V DC backup X 0 Enclosure 2 0 IP 20/Chassis 2 1 IP 21/Nema Type1 5 5 IP 55/Nema Type 12 6 6 IP66 5 4 IP 54/Nema Type 12 0 0 IP 00/Chassis E1 D2 D1 These are the thousands of ways to configure a VLT® AutomationDrive. By choosing between options, you define your unique drive number. Your drive is factory built from this number. You can configure online at www.danfoss.com/drives – choose ’’Online Configurator’’. A1 A2 A3 A5 B1 B2 C1 C2 F1/F2 152008-11-27T13:23:12+01:00http://nozebra.ipapercms.dk/Danfoss/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=16http://nozebra.ipapercms.dk/Danfoss/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=16What VLT® is all about Danfoss Drives is the world leader among dedicated drives providers – and still gaining market share. Dedicated to drives Dedication has been a key word since 1968, when Danfoss introduced the world’s first mass produced variable speed drive for AC motors – and named it VLT®. Two thousand employees develop, manufacture, sell and service drives and softstarters in more than one hundred countries, focused only on drives and softstarters. Intelligent and innovative Developers at Danfoss Drives have fully adopted modular principles in development as well as design, production and configuration. Tomorrow’s features are developed in parallel using dedicated technology platforms. This allows the development of all elements to take place in parallel, at the same time reducing time to market and ensuring that customers always enjoy the benefits of the latest features. Rely on the experts We take responsibility for every element in our products. The fact that we develop and produce our own features, hardware, software, power modules, printed circuit boards, and accessories is your guarantee for reliable products. Local backup – globally VLT® motor controllers are operating in applications all over the world and Danfoss Drives’ experts located in more than 100 countries are ready to support our customers with application advice and service wherever they may be. Danfoss Drives experts don’t stop until the customer’s drive challenges are solved. Protects environment VLT® products are manufactured with respect for environment, safety and well-being. All activities are planned and performed taking into account the individual employee, the work environment and the external environment. Production takes place with a minimum of noise, smoke or other pollution and environmentally safe disposal of the products is assured. UN Global Compact Danfoss has signed the UN Global Compact on social and environmental responsibility and our companies act responsibly towards local societies. EU Directives All factories are certified according to ISO 14001 standard. All products fulfil the EU Directives for General Product Safety and the Machinery directive. Danfoss Drives is, in all product series, implementing the EU Directive concerning Hazardous Substances in Electrical and Electrical Equipment (RoHS) and is designing all new product series according to the EU Directive on Waste Electrical and Electronic Equipment (WEEE). Products’ impact One year’s energy savings from VLT® drives will save the energy equivalent to the energy production from a nuclear power plant. Better process control at the same time improves product quality and reduces waste and wear on equipment. Danfoss Drives, Ulsnaes 1, DK-6300 Graasten, Denmark, Tel. +45 74 88 22 22, Fax +45 74 65 25 80, www.danfoss.com/drives • E-mail: info@danfoss.com DKDD.PB.13.C1.02 VLT® is a trademark of Danfoss A/S Produced by KKM/AO 2007.112008-11-27T13:23:12+01:00