http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/RSS.ashxDanfoss Drives PagesTue, 20 May 2008 11:33:02 +0200http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=1http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=1MAKING MODERN LIVING POSSIBLE VLT® High Power Drives Selection Guide2008-05-20T11:33:02+02:00http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=2http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=2Designed to be easy to own. Part of the VLT® family Danfoss VLT® Series high power drives build on the success of the renowned VLT® name, created when Danfoss introduced the world’s first mass-produced variable frequency drives in 1968. VLT® high power drives feature all of the advantages you are already familiar with in the lower power drives, including user-friendly commissioning and operation. In addition, the high power range offers a host of advanced yet easy-to-use features and options, built-in and factory tested to meet the unique demands of any application. Save time VLT® drives are designed with the installer and operator in mind to save time in installation, commissioning and maintenance. VLT® high power drives are designed for full access from the front. Just open the cabinet door, and all components can be reached without demounting the drive, even when mounted side by side. • An intuitive user interface with an award-winning Local Control Panel (LCP) streamlines start-up and operating procedures • The full power range utilises a common control platform for consistent interface and predictable operation • The modular VLT® design enables fast installation of options • Automatic Motor Adaptation (AMA) simplifies start-up and operation • Robust design and efficient monitoring make VLT® drives virtually maintenance free Save space The compact design of VLT® drives – and high power VLT® drives in particular – makes them easy to fit even in small installation spaces. Integrated filters, options and accessories provide additional capabilities and protection without increasing the enclosure size. • Built-in DC link reactors for harmonic suppression eliminate the need for external AC line reactors • Optional, built-in RFI filters are available throughout the power range in most series • Optional input fuses and mains disconnect are available with standard enclosures • In addition to the many valuable features that VLT® high power drives offer as standard, numerous other control, monitoring and power options are available in pre-engineered factory configurations Save money VLT® high power drives are designed for maximum efficiency with state-ofthe-art power components. An innovative heat removal design reduces cooling power consumption by exhausting the cooling air to outside of the control room. • >98% efficiency reduces operating costs • Unique back-channel cooling design reduces and possibly eliminates the need for additional cooling equipment, resulting in lower installation costs • Lower power consumption for control room cooling equipment • Reduced lifecycle costs and lower overall cost of ownership Make the experts your partners Danfoss Drives’ unequalled drives experience combined with deep application knowledge makes our sales and service staff valuable partners, available for your support in 120 countries around the clock. 22008-05-20T11:33:02+02:00http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=3http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=3.with specific functionality to fit the application The VLT® AutomationDrive The VLT® AutomationDrive is a single drive concept that controls all operations from standard induction motors to permanent magnet servo motors on any machine or production line. The standard versions cover a wide range of functions such as PLC functionality, automatic fine-tuning of motor control and self-analysis of performance. Positioning, synchronising, programmable motion control and even servo performance are also available. All versions share an identical user interface, so once you’ve operated one, you can use them all. • Built-in Smart Logic Controller • Constant torque or variable torque operation • Category 3 Safe Stop • Loadsharing and regenerative braking capabilities The VLT® HVAC Drive Setting new standards, the VLT® HVAC Drive integrates seamlessly with HVAC systems. Danfoss’ extensive experience in advanced variable frequency drive technology for HVAC applications has produced an unmatched product offering. The VLT® HVAC Drive is suitable for a range of needs, from simple follower operation to intelligent stand alone control. From “drive only” to complete package solutions, the VLT® HVAC Drive is the economical, flexible and user-friendly answer to a variety of HVAC applications. • VLT® HVAC Intelligent Control with four auto-tuning, multi-input, multicontrol PIDs • Built-in Johnson Controls’ Metasys N2, Siemens Apogee FLN and Modbus RTU; LonWorks® and BACnet™ optional • Real-time clock The VLT® AQUA Drive As the only dedicated water and wastewater variable frequency drive on the market, the VLT® AQUA Drive offers a wide range of powerful standard and optional features designed specifically for water and wastewater applications. Pump-specific features protect valuable equipment while providing unparalleled control and flexibility. And with features such as sensorless control, Automatic Energy Optimisation and Automatic Motor Adaptation, the VLT® AQUA Drive provides the lowest overall cost of ownership of any drive available. • • • • • Dry pump detection Enhanced sleep mode Pipe fill mode End-of-curve detection Flow compensation of setpoint Manufactured to the highest quality standards VLT® Series drives are UL listed and made in ISO 9001-2000 certified facilities. 32008-05-20T11:33:02+02:00http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=4http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=4Features to meet even the most demanding applications. The modular VLT® technology platform The VLT® AutomationDrive, VLT® HVAC Drive and VLT® AQUA Drive are all built on the same modular platform, allowing for highly customised drives that are still mass produced, tested, and delivered from the factory. Upgrades and further options are a matter of plug-and-play. And they share features and a common user interface, so once you know one, you know them all. Enclosure Depending on the installation environment, VLT® High Power Drives are available in three enclosure configurations: • IP00/Chassis • IP21/NEMA Type 1 • IP54/NEMA Type 12 Ease of maintenance All components are easily accessible from the front of the drive, simplifying maintenance and enabling side-byside mounting of drives. The modular design of VLT® drives makes replacing sub-assemblies much easier. Optimised motor efficiency The Automatic Energy Optimisation (AEO) feature of VLT® Series drives utilises vector technology that ensures maximum magnetisation of the motor, minimising passive, damaging currents and flux. This means that maximum electrical power provided through the drive is available to the application. Efficiency is vital for high power drives Efficiency was essential when Danfoss developers designed the high power VLT® Series variable frequency drives. Innovative design and exceptionally high quality components have resulted in unsurpassed energy efficiency. VLT® drives pass 98% of the supplied electrical energy on to the motor. Only approximately 2% is left in the power electronics as heat to be removed. Energy is saved and electronics last longer because they are not exposed to high internal enclosure temperatures. Conformal coating Conformal coated electronic components – per IEC 60721-3-3, class 3C2 – are standard on drives up through 200 HP. For harsh and aggressive environments, coating as per IEC 60721-3-3, class 3C3 is an option. Stainless steel back channel As an option, the back channel cooling duct can be supplied in stainless steel along with heavier plated heatsinks for an even greater level of protection in harsh conditions, such as those found in salt-air environments near the ocean. Safety VLT® High Power Drives can be ordered with safe stop functionality suitable for category 3 installations according to EN 954-1. This feature prevents the drive from starting unintentionally. Fieldbus options Options for bus communication (Profibus, DeviceNet, CanOpen, Ethernet, etc.), synchronisation, user programs and more are delivered ready to plug and play. Feedback and I/O options • Encoder • Resolver • General purpose I/O • Relay 24 V supply input Allows an externally supplied 24 V power source to keep the drive logically “alive” in situations when the AC power supply is removed. Programmable options User-programmable option MCO 305 for synchronising, positioning and motion control. Preprogrammed options for synchronising (MCO 350) or positioning (MCO 351) are also available. To disconnect control signal wires, simply unplug the terminal blocks. The fieldbus option ready to plug in beneath the front panel. It can be turned upside down if you’d rather have the cable on top. Coated control boards are avilable for harsh environments. 42008-05-20T11:33:02+02:00http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=5http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=5.in a package built for years of reliable operation Display and interface Danfoss Drives’ renowned, removable Local Control Panel (LCP) has an improved user interface, developed through user feedback for unmatched ease of use. The LCP can be plugged in and unplugged during operation. Settings are easily transferred via the control panel from one drive to another. The “Info” button provides direct access to onboard help, making the printed manual virtually redundant. Automatic Motor Adaptation, a Quick Setup menu, and the large graphic display make commissioning and operation a breeze. Control signals Specially developed spring-loaded cage clamps increase reliability and facilitate easy commissioning and service. DC-link reactor The built-in DC-link reactor ensures low harmonic disturbance of the power supply in accordance with IEC-1000-3-2. The result is a compact overall design with no need for external input reactors. RFI RFI filters available in the versions A1 and A2, according to the IEC 61000 and EN 61800 standards. Input mains option Various input plate configurations are available, including fuses, mains disconnect switch, or RFI filter. Input plates are field adaptable if options need to be added after the installation. Danfoss Drives received the Frost & Sullivan Award for Product Innovation 2006 for the unique VLT® AutomationDrive series. The new VLT® series local control panel (LCP) earned the international iF design award in 2004. The panel was chosen from a total of 1,003 entries from 34 countries in the category “interface in communication”. 52008-05-20T11:33:02+02:00http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=6http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=6Intelligent heat management Back-Channel Cooling The intelligent heat management of VLT® drives removes 85% of the heat losses via finned heat-sinks, which transfer the heat to the back channel cooling air. This back channel is separated from the electronics area by an IP 54 seal. This method of cooling greatly reduces contamination of the control electronics area, resulting in longer life and higher reliability. The remaining 15% of heat losses are removed from the control electronics area using lower-volume door fans. The excess heat from the back channel is either dispersed into the control room or it can be directly removed from the area. An optional back-channel cooling duct kit is available to aid in the installation of IP 00/Chassis drives into Rittal TS8 enclosures. • Separate cooling path for power and control components • 85% of heat losses are removed through the back channel • Back channel can be ducted outside to reduce heat gain in control room and lower operational costs • IP 54 seal between power and control areas • Reduced air-flow through the controls side of the enclosure results in fewer contaminants being exposed to control electronics • Two back-channel airflow possibilities: back inlet/back exhaust or bottom inlet/top exhaust Zero clearance, side-by-side mounting Up to 10 drives can be placed on a 20foot (6-meter) wall, providing 6.3 MW (at 690 V) or 4.5 MW (at 400 V). The process heat from these drives is less than 97 kW. If the drives are mounted on an outside wall and the back channel cooling air is vented directly outside, less than 15 kW of heat loss is dispersed inside the room. 62008-05-20T11:33:02+02:00http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=7http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=7Easy start-up, operation and servicing Smallest in their class Even the F frames (the largest of the VLT® High Power Drives) are among the smallest in their power range. Internal components are housed in an inverter cabinet, a rectifier cabinet, and – if required – an options cabinet for easy access during commissioning and servicing. Unparalleled support and service The Danfoss service organisation is present in 120 countries, ready to respond whenever and wherever you need, around the clock, seven days a week. Additionally, Danfoss offers service plans that provide complete service solutions, freeing you to focus on your core business activities. DrivePro™ service plans provide affordable solutions that let you take advantage of Danfoss’ unmatched reputation for service quality and responsiveness around the world: • Hands-on, factory management of service support activities • Local field service organisations trained and authorised by the factory • Technical support available 24/7 from a single point of contact • Parts designed and specified by the factory for quick response • Flexible coverage plans with fixed prices that reduce overall service costs VLT® Series high power drives carry a number of certifications for maritime use, including those listed below. Contact Danfoss for specific model coverage: Established in 1864, DNV is an independent foundation with the objective of safeguarding life, property and the environment. The Lloyd’s Register Group is an organisation that works to enhance safety and to approve assets and systems at sea, on land and in the air. ABS Consulting is a leading independent global provider of Risk Management Services that combines industry experts, risk modeling, practical engineering and technologybased solutions. 72008-05-20T11:33:02+02:00http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=8http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=8380 – 500 VAC D frames Frame VLT® Type VLT® HVAC Drive VLT® AQUA Drive VLT® AutomationDrive Overload Output Current Continuous (380-440V) Intermittent (60 sec)* Output Power Continuous Intermittent Typical Shaft Output Rated Input Current Output Current Continuous (441-500V) Intermittent (60 sec)* Output Power Continuous Intermittent Typical Shaft Output Rated Input Current Output Current Continuous (441-500V) Intermittent (60 sec)* Output Power Continuous Intermittent Typical Shaft Output Rated Input Current IVLT,N IVLT,MAX SVLT,N SVLT,MAX IL,N IVLT,N IVLT,MAX SVLT,N SVLT,MAX IL,N IVLT,N IVLT,MAX SVLT,N SVLT,MAX IL,N [A] [A] [kVA] [kVA] [kW] [A] [A] [A] [kVA] [kVA] [HP] [A] [A] [A] [kVA] [kVA] [kW] [A] [W] [Hz] [mm2] [AWG] [mm2] [AWG] [mm2] [AWG] [mm2] [AWG] [A] [kg]/(lbs) [kg]/(lbs) [kg]/(lbs) D1/D3 P110 T4 P110 T4 P90K P90K T5 T5 NorHigh mal 177 266 123 184 90 174 160 240 127 191 125 158 160 240 139 208 110 158 212 233 147 162 110 208 190 209 151 167 150 185 190 209 165 181 132 185 D1/D3 P132 T4 P132 T4 P110 P110 T5 T5 NorHigh mal 212 318 147 220 110 204 190 285 151 227 150 183 190 285 165 247 132 183 260 286 180 198 132 251 240 264 191 210 200 231 240 264 208 229 160 231 D2/D4 P160 T4 P160 T4 P132 P132 T5 T5 NorHigh mal 260 390 180 270 132 251 240 360 191 287 200 231 240 360 208 312 160 231 315 347 218 240 160 304 302 332 241 265 250 291 302 332 262 288 200 291 D2/D4 P200 T4 P200 T4 P160 P160 T5 T5 NorHigh mal 315 473 218 327 160 304 302 453 241 361 250 291 302 453 262 392 200 291 395 435 274 301 200 381 361 397 288 316 300 348 361 397 313 344 250 348 D2/D4 P250 T4 P250 T4 P200 P200 T5 T5 NorHigh mal 395 593 274 410 200 381 361 542 288 431 300 348 361 542 313 469 250 348 480 528 333 366 250 463 443 487 353 388 350 427 443 487 384 422 315 427 Nominal Voltage 500 V 460 V 400 V Estimated power loss at rated maximum load Efficiency Output Frequency Max. cable cross-section to motor output terminals (per phase) Max. cable cross-section to loadsharing terminals (per -DC/+DC) Max. cable cross-section to brake resistor terminals (per -R/+R) Max. cable cross-section to input mains terminals (per phase) Max. external input line fuses (mains) Enclosure Ratings and Weight IP00/Chassis (D3, D4) IP21/NEMA 1 (D1, D2) IP54/NEMA 12 (D1, D2) Supply Frequency Max. Motor Cable Length Ambient Temperature Power Factor Supply Voltage Output Voltage Rated Motor Voltage Rated Motor Frequency Thermal protection during operation 2641 3234 0.98 0-800 2 x 70 2 x 2/0 2 x 70 2 x 2/0 2 x 70 2 x 2/0 2 x 70 2 x 2/0 300 82 96 96 (181) (212) (212) 2995 3782 0.98 0-800 2 x 70 2 x 2/0 2 x 70 2 x 2/0 2 x 70 2 x 2/0 2 x 70 2 x 2/0 350 91 104 104 (201) (230) (230) 3425 4213 0.98 0-800 2 x 185 2 x 350 mcm 2 x 185 2 x 350 mcm 2 x 185 2 x 350 mcm 2 x 185 2 x 350 mcm 400 112 125 125 (247) (276) (276) 3910 5119 0.98 0-800 2 x 185 2 x 350 mcm 2 x 185 2 x 350 mcm 2 x 185 2 x 350 mcm 2 x 185 2 x 350 mcm 500 123 136 136 (271) (300) (300) 4625 5893 0.98 0-800 2 x 185 2 x 350 mcm 2 x 185 2 x 350 mcm 2 x 185 2 x 350 mcm 2 x 185 2 x 350 mcm 600 138 151 151 (304) (333) (333) 50/60 Hz (48-62Hz ± 1%) 150 metres (500 feet) shielded, 300 metres (1000 feet) unshielded High Overload: -10°C to 45° C maximum with 40° C 24-hour average maximum Normal Overload: -10°C to 40° C maximum with 35° C 24-hour average maximum greater than 0.90 3-phase, 380-500 ± 10% (3-phase x 380/400/415/440/460/480/500) 0-100% of the AC line voltage 3-phase x 380/400/415/440/460/480/500 VAC 50/60 Hz ETR for motor (class 20) * Intermittent Duty rated for 110% of continuous current for Normal Overload; 150% of continuous current for High Overload. 82008-05-20T11:33:02+02:00http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=9http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=9380 – 500 VAC E frames Frame VLT® Type VLT® HVAC Drive VLT® AQUA Drive VLT® AutomationDrive Overload Output Current Continuous (380-440V) Intermittent (60 sec)* Output Power Continuous Intermittent Typical Shaft Output Rated Input Current Output Current Continuous (441-500V) Intermittent (60 sec)* Output Power Continuous Intermittent Typical Shaft Output Rated Input Current Output Current Continuous (441-500V) Intermittent (60 sec)* Output Power Continuous Intermittent Typical Shaft Output Rated Input Current IVLT,N IVLT,MAX SVLT,N SVLT,MAX IL,N IVLT,N IVLT,MAX SVLT,N SVLT,MAX IL,N IVLT,N IVLT,MAX SVLT,N SVLT,MAX IL,N [A] [A] [kVA] [kVA] [kW] [A] [A] [A] [kVA] [kVA] [HP] [A] [A] [A] [kVA] [kVA] [kW] [A] [W] [Hz] [mm2] [AWG] [mm2] [AWG] [mm2] [AWG] [mm2] [AWG] [mm2] [AWG] [A] [kg]/(lbs) [kg]/(lbs) [kg]/(lbs) E1/E2 P315 T4 P315 T4 P250 P250 T5 T5 High 480 720 333 499 250 472 443 665 353 529 350 436 443 665 384 575 315 436 6005 Normal 600 660 416 457 315 590 540 594 430 473 450 531 540 594 468 514 355 531 E1/E2 P355 T4 P355 T4 P315 P315 T5 T5 High 600 900 416 624 315 590 540 810 430 645 450 531 540 810 468 701 355 531 6960 Normal 658 724 456 501 355 647 590 649 470 517 500 580 590 649 511 562 400 580 E1/E2 P400 T4 P400 T4 P355 P355 T5 T5 High 658 987 456 684 355 647 590 885 470 705 500 580 590 885 511 766 400 580 7691 Normal 745 820 516 568 400 733 678 746 540 594 550/600 667 678 746 587 646 500 667 E1/E2 P450 T4 P450 T4 P400 P400 T5 T5 High 695 1043 482 722 400 684 678 1017 540 810 550 667 678 1017 587 881 500 667 7964 Normal 800 880 554 610 450 787 730 803 582 640 600 718 730 803 632 695 530 718 Nominal Voltage 500 V 460 V 400 V Estimated power loss at rated maximum load Efficiency Output Frequency Max. cable cross-section to motor output terminals (per phase) Max. cable cross-section to loadsharing terminals (per -DC/+DC) Max. cable cross-section to regeneration terminals (per -DC/+DC) Max. cable cross-section to brake resistor terminals (per -R/+R) Max. cable cross-section to input mains terminals (per phase) Max. external input line fuses (mains) Enclosure Ratings and Weight IP00/Chassis (E2) IP21/NEMA 1 (E1) IP54/NEMA 12 (E1) Supply Frequency Max. Motor Cable Length Ambient Temperature Power Factor Supply Voltage Output Voltage Rated Motor Voltage Rated Motor Frequency Thermal protection during operation 7630 0.98 0-600 4 x 240 4 x 500 mcm 4 x 240 4 x 500 mcm 4 x 240 4 x 500 mcm 2 x 185 2 x 350 mcm 4 x 240 4 x 500 mcm 700 (487) (580) (580) 7701 0.98 0-600 4 x 240 4 x 500 mcm 4 x 240 4 x 500 mcm 4 x 240 4 x 500 mcm 2 x 185 2 x 350 mcm 4 x 240 4 x 500 mcm 900 (516) (595) (595) 8879 0.98 0-600 4 x 240 4 x 500 mcm 4 x 240 4 x 500 mcm 4 x 240 4 x 500 mcm 2 x 185 2 x 350 mcm 4 x 240 4 x 500 mcm 900 (520) (600) (600) 9428 0.98 0-600 4 x 240 4 x 500 mcm 4 x 240 4 x 500 mcm 4 x 240 4 x 500 mcm 2 x 185 2 x 350 mcm 4 x 240 4 x 500 mcm 900 (611) (690) (690) 221 263 263 234 270 270 236 272 272 277 313 313 50/60 Hz (48-62Hz ± 1%) 150 metres (500 feet) shielded, 300 metres (1000 feet) unshielded High Overload: -10°C to 45°C maximum with 40°C 24-hour average maximum Normal Overload: -10°C to 40°C maximum with 35°C 24-hour average maximum greater than 0.90 3 Phase, 380-500 ± 10% (3-phase x 380/400/415/440/460/480/500) 0-100% of the AC line voltage 3-phase x 380/400/415/440/460/480/500 VAC 50/60 Hz ETR for motor (class 20) * Intermittent Duty rated for 110% of continuous current for Normal Overload; 150% of continuous current for High Overload. 92008-05-20T11:33:02+02:00http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=10http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=10380 – 500 VAC F frames Frame VLT® Type VLT® HVAC Drive VLT® AQUA Drive VLT® AutomationDrive Overload Output Current Continuous (380-440V) Intermittent (60 sec)* Output Power Continuous Intermittent Typical Shaft Output Rated Input Current Output Current Continuous (441-500V) Intermittent (60 sec)* Output Power Continuous Intermittent Typical Shaft Output Rated Input Current Output Current Continuous (441-500V) Intermittent (60 sec)* Output Power Continuous Intermittent Typical Shaft Output Rated Input Current IVLT,N IVLT,MAX SVLT,N SVLT,MAX IL,N IVLT,N IVLT,MAX SVLT,N SVLT,MAX IL,N IVLT,N IVLT,MAX SVLT,N SVLT,MAX IL,N [A] [A] [kVA] [kVA] [kW] [A] [A] [A] [kVA] [kVA] [HP] [A] [A] [A] [kVA] [kVA] [kW] [A] F1/F3 P500 T4 P500 T4 P450 P450 T5 T5 NorHigh mal 800 1200 554 831 450 779 730 1095 582 872 600 711 730 1095 632 948 530 711 880 968 610 671 500 857 780 858 621 684 650 759 780 858 675 743 560 759 F1/F3 P560 T4 P560 T4 P500 P500 T5 T5 NorHigh mal 880 1320 610 915 500 857 780 1170 621 932 650 759 780 1170 675 1013 560 759 990 1089 686 754 560 964 890 979 709 780 750 867 890 979 771 848 630 867 F1/F3 P630 T4 P630 T4 P560 P560 T5 T5 NorHigh mal 990 1485 686 1029 560 964 890 1335 709 1064 750 867 890 1335 771 1156 630 867 1120 1232 776 854 630 1090 1050 1155 837 920 900 1022 1050 1155 909 1000 710 1022 F1/F3 P710 T4 P710 T4 P630 P630 T5 T5 NorHigh mal 1120 1680 776 1164 630 1090 1050 1575 837 1255 900 1022 1050 1575 909 1364 710 1022 1260 1386 873 960 710 1227 1160 1276 924 1017 1000 1129 1160 1276 1005 1105 800 1129 F2/F4 P800 T4 P800 T4 P710 P710 T5 T5 NorHigh mal 1260 1890 873 1309 710 1227 1160 1740 924 1386 1000 1129 1160 1740 1005 1507 800 1129 1460 1606 1012 1113 800 1422 1380 1518 1100 1209 1200 1344 1380 1518 1195 1315 1000 1344 F2/F4 P1M0 T4 P1M0 T4 P800 P800 T5 T5 NorHigh mal 1460 2190 1012 1517 800 1422 1380 2070 1100 1649 1200 1344 1380 2070 1195 1793 1000 1344 1720 1892 1192 1311 1000 1675 1530 1683 1219 1341 1350 1490 1530 1683 1325 1458 1100 1490 Nominal Voltage 500 V 460 V 400 V Efficiency Output Frequency Max. cable cross-section to motor output terminals (per phase) Max. cable cross-section to loadsharing terminals (per -DC/+DC) Max. cable cross-section to regeneration terminals (per -DC/+DC) Max. cable cross-section to brake resistor terminals (per -R/+R) Max. cable cross-section to input mains terminals (per phase) Max. external input line fuses (mains) Enclosure Ratings and Weight IP21/NEMA 1 IP54/NEMA 12 Supply Frequency Max. Motor Cable Length Ambient Temperature Power Factor Supply Voltage Output Voltage Rated Motor Voltage Rated Motor Frequency Thermal protection during operation † [Hz] [mm2] [AWG] [mm2] [AWG] [mm2] [AWG] [mm2] [AWG] [mm2] [AWG] [A] [kg]/(lbs) [kg]/(lbs) 0.98 0-600 8 x 150 8 x 300 mcm 4 x 120 4 x 250 mcm 2 x 150 2 x 300 mcm 4 x 185 4 x 350 mcm 8 x 240 8 x 500 mcm 2000 0.98 0-600 8 x 150 8 x 300 mcm 4 x 120 4 x 250 mcm 2 x 150 2 x 300 mcm 4 x 185 4 x 350 mcm 8 x 240 8 x 500 mcm 2000 0.98 0-600 8 x 150 8 x 300 mcm 4 x 120 4 x 250 mcm 2 x 150 2 x 300 mcm 4 x 185 4 x 350 mcm 8 x 240 8 x 500 mcm 2000 0.98 0.98 0-600 0-600 8 x 150 12 x 150 8 x 300 mcm 12 x 300 mcm 4 x 120 4 x 120 4 x 250 mcm 4 x 250 mcm 2 x 150 2 x 150 2 x 300 mcm 2 x 300 mcm 4 x 185 6 x 185 4 x 350 mcm 6 x 350 mcm 8 x 240 8 x 240 8 x 500 mcm 8 x 500 mcm 2000 2500 0.98 0-600 12 x 150 12 x 300 mcm 4 x 120 4 x 250 mcm 2 x 150 2 x 300 mcm 6 x 185 6 x 350 mcm 8 x 240 8 x 500 mcm 2500 1004 (2214)† 1004 (2214)† 1004 (2214)† 1004 (2214)† 1246 (2748)† 1246 (2748)† 1004 (2214)† 1004 (2214)† 1004 (2214)† 1004 (2214)† 1246 (2748)† 1246 (2748)† 50/60 Hz (48-62Hz ± 1%) 150 metres (500 feet) shielded, 300 metres (1000 feet) unshielded High Overload: -10° C to 45° C maximum with 40° C 24-hour average maximum Normal Overload: -10° C to 40° C maximum with 35° C 24-hour average maximum greater than 0.90 3 Phase, 380-500 ± 10% (3-phase x 380/400/415/440/460/480/500) 0-100% of the AC line voltage 3-phase x 380/400/415/440/460/480/500 VAC 50/60 Hz E2008-05-20T11:33:02+02:00http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=11http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=11525 – 690 VAC D frames 40-100 HP (30-75 kW) Frame VLT® Type VLT® HVAC Drive VLT® AQUA Drive VLT® AutomationDrive Overload Output Current Continuous (525-550 V) Intermittent (60 sec)* Output Power Continuous Intermittent Typical Shaft Output Rated Input Current Output Current Continuous (551-690 V) Intermittent (60 sec)* Output Power Continuous Intermittent Typical Shaft Output Rated Input Current Output Current Continuous (551-690 V) Intermittent (60 sec)* Output Power Continuous Intermittent Typical Shaft Output Rated Input Current IVLT,N IVLT,MAX SVLT,N SVLT,MAX IL,N IVLT,N IVLT,MAX SVLT,N SVLT,MAX IL,N IVLT,N IVLT,MAX SVLT,N SVLT,MAX IL,N [A] [A] [kVA] [kVA] [kW] [A] [A] [A] [kVA] [kVA] [HP] [A] [A] [A] [kVA] [kVA] [kW] [A] [W] [Hz] [mm2] [AWG] [mm2] [AWG] [mm2] [AWG] [mm2] [AWG] [A] [kg]/(lbs) [kg]/(lbs) [kg]/(lbs) 82 96 96 D1/D3 P45K T6 P45K T7 P37K P37K T7 T7 High 48 77 46 73 30 53 46 74 46 73 40 51 46 74 55 88 37 50 1355 Normal 56 62 53 59 37 60 54 59 54 59 50 58 54 59 65 71 45 58 1458 0.97 0-600 2 x 70 2 x 2/0 2 x 70 2 x 2/0 2 x 70 2 x 2/0 2 x 70 2 x 2/0 125 (181) (211) (211) D1/D3 P55K T6 P55K T7 P45K P45K T7 T7 High 56 90 53 85 37 60 54 86 54 86 50 58 54 86 65 103 45 58 1459 Normal 76 84 72 80 45 77 73 80 73 80 60 74 73 80 87 96 55 77 D1/D3 P75K T6 P75K T7 P55K P55K T7 T7 High 76 122 72 116 45 77 73 117 73 116 60 74 73 117 87 140 55 77 1721 Normal 90 99 86 94 55 89 86 95 86 94 75 85 86 95 103 113 75 87 D1/D3 P90K T6 P90K T7 P75K P75K T7 T7 High 90 135 86 129 55 89 86 129 86 128 75 85 86 129 103 154 75 87 1913 Normal 113 124 108 118 75 110 108 119 108 118 100 106 108 119 129 142 90 109 Nominal Voltage 690 V 575 V 550 V Estimated power loss at rated maximum load Efficiency Output Frequency Max. cable cross-section to motor output terminals (per phase) Max. cable cross-section to loadsharing terminals (per -DC/+DC) Max. cable cross-section to brake resistor terminals (per -R/+R) Max. cable cross-section to input mains terminals (per phase) Max. external input line fuses (mains) Enclosure Ratings and Weight IP00/Chassis (D3) IP21/NEMA 1 ((D1) IP54/NEMA 12 (D1) Supply Frequency Max. Motor Cable Length Ambient Temperature Power Factor Supply Voltage Output Voltage Rated Motor Voltage Rated Motor Frequency Thermal protection during operation 1717 0.97 0-600 2 x 70 2 x 2/0 2 x 70 2 x 2/0 2 x 70 2 x 2/0 2 x 70 2 x 2/0 160 (181) (211) (211) 1913 0.97 0-600 2 x 70 2 x 2/0 2 x 70 2 x 2/0 2 x 70 2 x 2/0 2 x 70 2 x 2/0 200 (181) (211) (211) 2262 0.97 0-600 2 x 70 2 x 2/0 2 x 70 2 x 2/0 2 x 70 2 x 2/0 2 x 70 2 x 2/0 200 (181) (211) (211) 82 96 96 82 96 96 82 96 96 50/60 Hz (48-62Hz ± 1%) 150 metres (500 feet) shielded, 300 metres (1000 feet) unshielded High Overload: -10°C to 45°C maximum with 40° C 24-hour average maximum Normal Overload: -10° C to 40° C maximum with 35° C 24-hour average maximum greater than 0.90 3 Phase, 525-690 ± 10% (3-phase x 525/550/575/600/690) 0-100% of the AC line voltage 3-phase x 525/550/575/690 VAC 50/60 Hz ETR for motor (class 20) * Intermittent Duty rated for 110% of continuous current for Normal Overload; 150% of continuous current for High Overload. 112008-05-20T11:33:02+02:00http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=12http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=12525 – 690 VAC D frames 100-200 HP (75-132 kW) Frame VLT® Type VLT® HVAC Drive VLT® AQUA Drive VLT® AutomationDrive Overload Output Current Continuous (525-550 V) Intermittent (60 sec)* Output Power Continuous Intermittent Typical Shaft Output Rated Input Current Output Current Continuous (551-690 V) Intermittent (60 sec)* Output Power Continuous Intermittent Typical Shaft Output Rated Input Current Output Current Continuous (551-690 V) Intermittent (60 sec)* Output Power Continuous Intermittent Typical Shaft Output Rated Input Current Estimated power loss at rated maximum load Efficiency Output Frequency Max. cable cross-section to motor output terminals (per phase) Max. cable cross-section to loadsharing terminals (per -DC/+DC) Max. cable cross-section to brake resistor terminals (per -R/+R) Max. cable cross-section to input mains terminals (per phase) Max. external input line fuses (mains) Enclosure Ratings and Weight IP00/Chassis (D3) IP21/NEMA 1 (D1) IP54/NEMA 12 (D1) Supply Frequency Max. Motor Cable Length Ambient Temperature Power Factor Supply Voltage Output Voltage Rated Motor Voltage Rated Motor Frequency Thermal protection during operation IVLT,N IVLT,MAX SVLT,N SVLT,MAX IL,N IVLT,N IVLT,MAX SVLT,N SVLT,MAX IL,N IVLT,N IVLT,MAX SVLT,N SVLT,MAX IL,N [A] [A] [kVA] [kVA] [kW] [A] [A] [A] [kVA] [kVA] [HP] [A] [A] [A] [kVA] [kVA] [kW] [A] [W] [Hz] [mm2] [AWG] [mm2] [AWG] [mm2] [AWG] [mm2] [AWG] [A] [kg]/(lbs) [kg]/(lbs) [kg]/(lbs) 82 96 96 D1/D3 P110 T7 P110 T7 P90K T7 High 113 170 108 161 75 110 108 162 108 161 100 106 108 162 129 194 90 109 2264 0.98 0-600 2 x 70 2 x 2/0 2 x 70 2 x 2/0 2 x 70 2 x 2/0 2 x 70 2 x 2/0 250 (181) (211) (211) 82 96 96 P90K T7 Normal 137 151 131 144 90 130 131 144 130 144 125 124 131 144 157 172 110 128 2662 D1/D3 P132 T7 P132 T7 P110 T7 High 137 206 131 196 90 130 131 197 130 196 125 124 131 197 157 235 110 128 2664 0.98 0-600 2 x 70 2 x 2/0 2 x 70 2 x 2/0 2 x 70 2 x 2/0 2 x 70 2 x 2/0 315 (181) (211) (211) 91 104 104 P110 T7 Normal 162 178 154 170 110 158 155 171 154 170 150 151 155 171 185 204 132 155 3114 D1/D3 P160 T7 P160 T7 P132 T7 High 162 243 154 231 110 158 155 233 154 232 150 151 155 233 185 278 132 155 2953 0.98 0-600 2 x 70 2 x 2/0 2 x 70 2 x 2/0 2 x 70 2 x 2/0 2 x 70 2 x 2/0 350 (201) (230) (230) P132 T7 Normal 201 221 191 211 132 198 192 211 191 210 200 189 192 211 229 252 160 197 3612 Nominal Voltage 690 V 575 V 550 V 50/60 Hz (48-62 Hz ± 1%) 150 metres (500 feet) shielded, 300 metres (1000 feet) unshielded High Overload: -10° C to 45°C maximum with 40° C 24-hour average maximum Normal Overload: -10° C to 40°C maximum with 35° C 24-hour average maximum greater than 0.90 3 Phase, 525-690 ± 10% (3-phase x 525/550/575/600/690) 0-100% of the AC line voltage 3-phase x 525/550/575/690 VAC 50/60 Hz ETR for motor (class 20) * Intermittent Duty rated for 110% of continuous current for Normal Overload; 150% of continuous current for High Overload. 122008-05-20T11:33:02+02:00http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=13http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=13525 – 690 VAC D frames 200-400 HP (132-315 kW) Frame VLT® Type VLT® HVAC Drive VLT® AQUA Drive D2/D4 P200 T7 P200 T7 D2/D4 P250 T7 P250 T7 D2/D4 P315 T7 P315 T7 D2/D4 P400 T7 P400 T7 VLT® AutomationDrive P160 T7 P160 T7 P200 T7 P200 T7 P250 T7 P250 T7 P315 T7 P315 T7 Overload Output Current Continuous (525-550 V) Intermittent (60 sec)* Output Power Continuous Intermittent Typical Shaft Output Rated Input Current Output Current Continuous (551-690 V) Intermittent (60 sec)* Output Power Continuous Intermittent Typical Shaft Output Rated Input Current Output Current Continuous (551-690 V) Intermittent (60 sec)* Output Power Continuous Intermittent Typical Shaft Output Rated Input Current IVLT,N IVLT,MAX SVLT,N SVLT,MAX IL,N IVLT,N IVLT,MAX SVLT,N SVLT,MAX IL,N IVLT,N IVLT,MAX SVLT,N SVLT,MAX IL,N [A] [A] [kVA] [kVA] [kW] [A] [A] [A] [kVA] [kVA] [HP] [A] [A] [A] [kVA] [kVA] [kW] [A] [W] [Hz] [mm2] [AWG] [mm2] [AWG] [mm2] [AWG] [mm2] [AWG] [A] [kg]/(lbs) [kg]/(lbs) [kg]/(lbs) High 201 302 191 287 132 198 192 288 191 287 200 189 192 288 229 344 160 197 3451 Normal 253 278 241 265 160 245 242 266 241 265 250 234 242 266 289 318 200 240 High 253 380 241 362 160 245 242 363 241 362 250 234 242 363 289 434 200 240 4275 Normal 303 333 289 318 200 299 290 319 289 318 300 286 290 319 347 381 250 296 High 303 455 289 433 200 299 290 435 289 433 300 286 290 435 347 520 250 296 4875 Normal 360 396 343 377 250 355 344 378 343 377 350 339 344 378 411 452 315 352 High 360 540 343 514 250 355 344 516 343 514 350 339 344 516 411 617 315 352 5185 Normal 418 460 398 438 315 408 400 440 398 438 400 390 400 440 478 526 400 400 Nominal Voltage 690 V 575 V 550 V Estimated power loss at rated maximum load Efficiency Output Frequency Max. cable cross-section to motor output terminals (per phase) Max. cable cross-section to loadsharing terminals (per -DC/+DC) Max. cable cross-section to brake resistor terminals (per -R/+R) Max. cable cross-section to input mains terminals (per phase) Max. external input line fuses (mains) Enclosure Ratings and Weight IP00/Chassis (D4) IP21/NEMA 1 (D2) IP54/NEMA 12 (D2) Supply Frequency Max. Motor Cable Length Ambient Temperature Power Factor Supply Voltage Output Voltage Rated Motor Voltage Rated Motor Frequency Thermal protection during operation 4292 0.98 0-600 2 x 185 2 x 350 mcm 2 x 185 2 x 350 mcm 2 x 185 2 x 350 mcm 2 x 185 2 x 350 mcm 350 (247) (277) (277) 5156 0.98 0-600 2 x 185 2 x 350 mcm 2 x 185 2 x 350 mcm 2 x 185 2 x 350 mcm 2 x 185 2 x 350 mcm 400 (271) (301) (301) 5821 0.98 0-600 2 x 185 2 x 350 mcm 2 x 185 2 x 350 mcm 2 x 185 2 x 350 mcm 2 x 185 2 x 350 mcm 500 (304) (334) (334) 6149 0.98 0-500 2 x 185 2 x 350 mcm 2 x 185 2 x 350 mcm 2 x 185 2 x 350 mcm 2 x 185 2 x 350 mcm 550 (334) (364) (364) 112 125 125 123 136 136 138 151 151 151 165 165 50/60 Hz (48-62Hz ± 1%) 150 metres (500 feet) shielded, 300 metres (1000 feet) unshielded High Overload: -10° C to 45° C maximum with 40° C 24-hour average maximum Normal Overload: -10° C to 40° C maximum with 35° C 24-hour average maximum greater than 0.90 3 Phase, 525-690 ± 10% (3-phase x 525/550/575/600/690) 0-100% of the AC line voltage 3-phase x 525/550/575/690 VAC 50/60 Hz ETR for motor (class 20) * Intermittent Duty rated for 110% of continuous current for Normal Overload; 150% of continuous current for High Overload. 132008-05-20T11:33:02+02:00http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=14http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=14525 – 690 VAC E frames Frame VLT® Type VLT® HVAC Drive VLT® AQUA Drive VLT® AutomationDrive Overload Output Current Continuous (525-550 V) Intermittent (60 sec)* Output Power Continuous Intermittent Typical Shaft Output Rated Input Current Output Current Continuous (551-690 V) Intermittent (60 sec)* Output Power Continuous Intermittent Typical Shaft Output Rated Input Current Output Current Continuous (551-690 V) Intermittent (60 sec)* Output Power Continuous Intermittent Typical Shaft Output Rated Input Current IVLT,N IVLT,MAX SVLT,N SVLT,MAX IL,N IVLT,N IVLT,MAX SVLT,N SVLT,MAX IL,N IVLT,N IVLT,MAX SVLT,N SVLT,MAX IL,N [A] [A] [kVA] [kVA] [kW] [A] [A] [A] [kVA] [kVA] [HP] [A] [A] [A] [kVA] [kVA] [kW] [A] [W] [Hz] [mm2] [AWG] [mm2] [AWG] [mm2] [AWG] [mm2] [AWG] [mm2] [AWG] [A] [kg]/(lbs) [kg]/(lbs) [kg]/(lbs) E1/E2 P450 T7 P450 T7 P355 P355 T7 T7 High 395 593 376 564 300 381 380 570 378 568 400 366 380 570 454 681 355 366 5383 Normal 470 517 448 493 355 453 450 495 448 493 450 434 450 495 538 592 450 434 E1/E2 P500 T7 P500 T7 P400 P400 T7 T7 High 429 644 409 613 315 413 410 615 408 612 400 395 410 615 490 735 400 395 5818 Normal 523 575 498 548 400 504 500 550 498 548 500 482 500 550 598 657 500 482 E1/E2 P560 T7 P560 T7 P500 P500 T7 T7 High 523 785 498 747 400 504 500 750 498 747 500 482 500 750 598 896 500 482 7671 Normal 596 656 568 625 450 574 570 627 568 624 600 549 570 627 681 749 560 549 E1/E2 P630 T7 P630 T7 P560 P560 T7 T7 High 596 894 568 852 450 574 570 855 568 852 600 549 570 855 681 1022 560 549 8715 Normal 630 693 600 660 500 607 630 693 627 690 650 607 630 693 753 828 630 607 Nominal Voltage 690 V 575 V 550 V Estimated power loss at rated maximum load Efficiency Output Frequency Max. cable cross-section to motor output terminals (per phase) Max. cable cross-section to loadsharing terminals (per -DC/+DC) Max. cable cross-section to regeneration terminals (per -DC/+DC) Max. cable cross-section to brake resistor terminals (per -R/+R) Max. cable cross-section to input mains terminals (per phase) Max. external input line fuses (mains) Enclosure Ratings and Weight IP00/Chassis (E2) IP21/NEMA 1 (E1) IP54/NEMA 12 (E1) Supply Frequency Max. Motor Cable Length Ambient Temperature Power Factor Supply Voltage Output Voltage Rated Motor Voltage Rated Motor Frequency Thermal protection during operation 6449 0.98 0-500 4 x 240 4 x 500 mcm 4 x 240 4 x 500 mcm 4 x 240 4 x 500 mcm 2 x 185 2 x 350 mcm 4 x 240 4 x 500 mcm 700 221 (487) 263 (580) 263 (580) 7249 0.98 0-500 4 x 240 4 x 500 mcm 4 x 240 4 x 500 mcm 4 x 240 4 x 500 mcm 2 x 185 2 x 350 mcm 4 x 240 4 x 500 mcm 700 221 (487) 263 (580) 263 (580) 8727 0.98 0-500 4 x 240 4 x 500 mcm 4 x 240 4 x 500 mcm 4 x 240 4 x 500 mcm 2 x 185 2 x 350 mcm 4 x 240 4 x 500 mcm 900 236 (520) 272 (600) 272 (600) 9673 0.98 0-500 4 x 240 4 x 500 mcm 4 x 240 4 x 500 mcm 4 x 240 4 x 500 mcm 2 x 185 2 x 350 mcm 4 x 240 4 x 500 mcm 900 277 (611) 313 (690) 313 (690) 50/60 Hz (48-62Hz ± 1%) 150 metres (500 feet) shielded, 300 metres (1000 feet) unshielded High Overload: -10°C to 45°C maximum with 40°C 24-hour average maximum Normal Overload: -10°C to 40°C maximum with 35°C 24-hour average maximum greater than 0.90 3 Phase, 525-690 ± 10% (3-phase x 525/550/575/600/690) 0-100% of the AC line voltage 3-phase x 525/550/575/690 VAC 50/60 Hz ETR for motor (class 20) * Intermittent Duty rated for 110% of continuous current for Normal Overload; 150% of continuous current for High Overload. 142008-05-20T11:33:02+02:00http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=15http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=15525 – 690 VAC F frames F1/F3 P710 VLT® HVAC Drive T7 P710 VLT® AQUA Drive T7 P630 P630 VLT® AutomationDrive T7 T7 Overload Output Current Continuous (525-550 V) Intermittent (60 sec)* Output Power Continuous Intermittent Typical Shaft Output Rated Input Current Output Current Continuous (551-690 V) Intermittent (60 sec)* Output Power Continuous Intermittent Typical Shaft Output Rated Input Current Output Current Continuous (551-690 V) Intermittent (60 sec)* Output Power Continuous Intermittent Typical Shaft Output Rated Input Current IVLT,N IVLT,MAX SVLT,N SVLT,MAX IL,N IVLT,N IVLT,MAX SVLT,N SVLT,MAX IL,N IVLT,N IVLT,MAX SVLT,N SVLT,MAX IL,N [A] [A] [kVA] [kVA] [kW] [A] [A] [A] [kVA] [kVA] [HP] [A] [A] [A] [kVA] [kVA] [kW] [A] Frame Size F1/F3 P800 T7 P800 T7 P710 P710 T7 T7 F1/F3 P900 T7 P900 T7 P800 P800 T7 T7 F2/F4 F2/F4 P1M0 P1M2 T7 T7 P1M0 P1M2 T7 T7 P900 P900 P1M0 P1M0 T7 T7 T7 T7 VLT® Type High Normal High Normal High Normal High Normal High Normal 659 989 628 942 500 642 630 945 627 941 650 613 630 945 753 1129 630 613 763 839 727 800 560 743 730 803 727 800 750 711 730 803 872 960 710 711 763 1145 727 1090 560 743 730 1095 727 1091 750 711 730 1095 872 1309 710 711 889 978 847 932 670 866 850 935 847 931 950 828 850 935 1016 1117 800 828 889 1334 847 1270 670 866 850 1275 847 1270 950 828 850 1275 1016 1524 800 828 988 1087 941 1035 750 962 945 1040 941 1035 1050 920 945 1040 1129 1242 900 920 988 1482 941 1412 750 962 945 1418 941 1412 1050 920 945 1418 1129 1694 900 920 1108 1219 1056 1161 850 1079 1060 1166 1056 1161 1150 1032 1060 1166 1267 1394 1000 1032 1108 1662 1056 1583 850 1079 1060 1590 1056 1584 1150 1032 1060 1590 1267 1900 1000 1032 1317 1449 1255 1380 1000 1282 1260 1386 1255 1380 1350 1227 1260 1386 1506 1656 1200 1227 Nominal Voltage 690 V 575 V 550 V Efficiency Output Frequency Max. cable cross-section to motor output terminals (per phase) Max. cable cross-section to loadsharing terminals (per -DC/+DC) Max. cable cross-section to regeneration terminals (per -DC/+DC) Max. cable cross-section to brake resistor terminals (per -R/+R) Max. cable cross-section to input mains terminals (per phase) Max. external input line fuses (mains) Enclosure Ratings and Weight IP21/NEMA 1 IP54/NEMA 12 Supply Frequency Max. Motor Cable Length Ambient Temperature Power Factor Supply Voltage Output Voltage Rated Motor Voltage Rated Motor Frequency Thermal protection during operation [Hz] [mm2] [AWG] [mm2] [AWG] [mm2] [AWG] [mm2] [AWG] [mm2] [AWG] [A] [kg]/(lbs) [kg]/(lbs) 0.98 0-500 8 x 150 8 x 300 mcm 4 x 120 4 x 250 mcm 2 x 150 2 x 300 mcm 4 x 185 4 x 350 mcm 8 x 240 8 x 500 mcm 2000 1004(2214)† 1004(2214)† 0.98 0-500 8 x 150 8 x 300 mcm 4 x 120 4 x 250 mcm 2 x 150 2 x 300 mcm 4 x 185 4 x 350 mcm 8 x 240 8 x 500 mcm 2000 1004(2214)† 1004(2214)† 0.98 0-500 8 x 150 8 x 300 mcm 4 x 120 4 x 250 mcm 2 x 150 2 x 300 mcm 4 x 185 4 x 350 mcm 8 x 240 8 x 500 mcm 2000 1004(2214)† 1004(2214)† 0.98 0.98 0-500 0-500 12 x 150 12 x 150 12 x 300 mcm 12 x 300 mcm 4 x 120 4 x 120 4 x 250 mcm 4 x 250 mcm 2 x 150 2 x 150 2 x 300 mcm 2 x 300 mcm 6 x 185 6 x 185 6 x 350 mcm 6 x 350 mcm 8 x 240 8 x 240 8 x 500 mcm 8 x 500 mcm 2000 2000 1246(2748)† 1246(2748)† 1246(2748)† 1246(2748)† 50/60 Hz (48-62Hz ± 1%) 150 metres (500 feet) shielded, 300 metres (1000 feet) unshielded High Overload: -10°C to 45°C maximum with 40°C 24-hour average maximum Normal Overload: -10°C to 40°C maximum with 35°C 24-hour average maximum greater than 0.90 3 Phase, 525-690 ± 10% (3-phase x 525/550/575/600/690) 0-100% of the AC line voltage 3-phase x 525/550/575/690 VAC 50/60 Hz ETR for motor (class 20) * Intermittent Duty rated for 110% of continuous current for Normal Overload; 150% of continuous current for High Overload. † Adding the F-frame option cabinet (resulting in the F3 or F4 frame) adds 295 kg (650 lbs) to estimated weight. 152008-05-20T11:33:02+02:00http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=16http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=16VLT® High Power Drive Special Conditions Derating in high ambient temperatures VLT® Series drives can provide 100% of their rated output current in environments with ambient temperatures of up to 45° C for high overload drives and 40° C for normal overload drives. In environments with higher ambient temperatures, VLT® Series drives can still operate by reducing the output current in accordance with the following charts: Derating in high altitudes The thinner air at higher altitudes reduces the effective cooling capabilities of the drive. Reliable operation in higher altitudes can still be assured as long as the ambient temperature remains within the ranges specified in the chart below: Normal Overload Drives ■ Normal Overload Drives ■ High Overload Drives Altitude [feet above sea level]* 0 Amb. Tempe. [°C] 1640 3280 4920 6560 8200 9840 100 80 Iout [%] 45 40 35 30 0 10 20 30 40 50 60 0 500 1000 1500 2000 2500 3000 Max. Ambient Temperature [°C] Altitude [metres above sea level]* 60 40 20 0 Alternatively, the output current of the drive can be reduced to achieve the same objective: High Overload Drives 0 100 95 Amb. Tempe. [°C] Altitude [feet above sea level]* 1640 3280 4920 6560 8200 9840 100 80 Iout [%] 90 85 80 60 40 20 0 0 10 20 30 40 50 60 0 500 1000 1500 2000 2500 3000 Max. Ambient Temperature [°C] Altitude [metres above sea level]* As shown above, when the ambient temperature is 55° C, high overload drives can provide 90% of their rated output current, and normal overload drives can provide 85% of their rated output current. * 690 V drives are limited to 6560’ (2000 m) above sea level based on PELV requirements. For derating options related to carrier frequency, see the VLT® HVAC Drive, VLT® AQUA Drive or VLT® AutomationDrive design guide. 162008-05-20T11:33:02+02:00http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=17http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=17VLT® High Power Drive Dimensions D1 frame (floor or wall mount) 74 (2.9) Min. 225 (8.9) Air Space Outlet 420 (16.5) mm (inches) 765 m3/hr (450 CFM) 170 m3/hr (100 CFM) 981 (38.6) Min. 225 (8.9) Air Space Inlet 1209 (47.6) 1166 (45.9) 310 (12.2) 380 (15.0) 417 (16.4) Optional pedestal 176F1827 available for stand-alone floor mount installations (adds 200 mm/7.9” to height) 163 (6.4) D2 frame (floor or wall mount) 72 (2.8) Min. 225 (8.9) Air Space Outlet 420 (16.5) 765 m3/hr (450 CFM) 170 m3/hr (100 CFM) 1362 (53.6) 1589 (62.6) 1547 (60.9) Min. 225 (8.9) Air Space Inlet 423 (16.6) 157 (6.2) 380 (15.0) 417 (16.4) Optional pedestal 176F1827 available for stand-alone floor mount installations (adds 200 mm/7.9” to height) Drives shown with optional disconnect switch 172008-05-20T11:33:02+02:00http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=18http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=18VLT® High Power Drive Dimensions D3 frame (cabinet mount) 765 m3/hr (450 CFM) Min. 225 (8.9) Air Space Outlet 255 m3/hr (150 CFM) 408 (16.1) mm (inches) 66 (2.6) 1046 (41.2) 818 (32.2) Min. 225 (8.9) Air Space Inlet 997 (39.3) 147 (5.8) 157 (6.2) 375 (14.8) 417 (16.4) D4 frame (cabinet mount) 765 m3/hr (450 CFM) Min. 225 (8.9) Air Space Outlet 255 m3/hr (150 CFM) 408 (16.1) 66 (2.6) 1327 (52.2) 1099 (43.3) 1280 (50.4) 151 (5.9) Min. 225 (8.9) Air Space Inlet 161 (6.3) 375 (14.8) 417 (16.4) Drives shown with optional disconnect switch 182008-05-20T11:33:02+02:00http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=19http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=19VLT® High Power Drive Dimensions E1 frame (floor mount) 1444 m3/hr (850 CFM) 600 (23.6) 340 m3/hr (200 CFM) mm (inches) 72 (2.8) Min. 225 (8.9) Air Space Outlet 2000 (78.7) 1551 (61.1) 164 (6.5) 727 (28.6) 494 (19.4) 538 (21.2) E2 frame (cabinet mount) 1444 m3/hr (850 CFM) Min. 225 (8.9) Air Space Outlet 255 m3/hr (150 CFM) 585 (23.0) 64 (2.5) 1547 (60.9) 1320 (52.0) 269 (10.6) Min. 225 (8.9) Air Space Inlet 157 (6.2) 498 (19.6) 539 (21.2) Drives shown with optional disconnect switch 192008-05-20T11:33:02+02:00http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=20http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=20VLT® High Power Drive Dimensions F1 frame (floor mount) 607 (23.9) 1400 (55.1) Min. 200 (7.9) Air Space Outlet mm (inches) IP 21/NEMA 1 2100 m3/hr (1236 CFM) IP 54/NEMA 12 1575 m3/hr (927 CFM) 2280 (89.8) 2205 (86.8) 1497 (58.9) 2956 m3/hr (1740 CFM) F2 frame (floor mount) 607 (23.9) 1804 (71.0) Min. 200 (7.9) Air Space Outlet IP 21/NEMA 1 2100 m3/hr (1236 CFM) IP 54/NEMA 12 1575 m3/hr (927 CFM) 2280 (89.8) 2205 (86.8) 1497 (58.9) 3941 m3/hr (2320 CFM) 202008-05-20T11:33:02+02:00http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=21http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=21VLT® High Power Drive Dimensions F3 frame (floor mount) 607 (23.9) 1997 (78.6) Min. 200 (7.9) Air Space Outlet mm (inches) IP 21/NEMA 1 1444 m3/hr (100 CFM) IP 54/NEMA 12 2100 m3/hr (1236 CFM) 2280 (89.3) 2205 (86.8) 1497 (58.9) 2956 m3/hr (1740 CFM) F4 frame (floor mount) 607 (23.9) 2401 (94.5) Min. 200 (7.9) Air Space Outlet IP 21/NEMA 1 2800 m3/hr (1648 CFM) IP 54/NEMA 12 2100 m3/hr (1236 CFM) 2280 (89.8) 2205 (86.8) 1497 (58.9) 3941 m3/hr (2320 CFM) 212008-05-20T11:33:02+02:00http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=22http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=22VLT® High Power Drive Options Available on Frames Chassis/IP00 Enclosure with Stainless Steel Back Channel For additional protection from corrosion in harsh environments, IP00 units can be ordered in an enclosure that includes a stainless steel back channel, heavier plated heatsinks and an upgraded fan. This option is recommended in salt-air environments near the ocean. D3/ D4/E2 4 Typecode Position Mains Shielding Lexan® shielding mounted in front of incoming power terminals and input plate to protect from accidental contact when the enclosure door is open. 4 D1/ D2/E1 Space Heaters and Thermostat Mounted on the cabinet interior of F frames, space heaters controlled via an automatic thermostat help control humidity inside the enclosure, extending the lifetime of drive components in damp environments. 4 F Cabinet Light with Power Outlet A light can be mounted on the cabinet interior of F frames to increase visibility during servicing and maintenance. The light housing includes a power outlet for temporarily powering laptop computers or other devices. Available in two voltages: • 230 V, 50 Hz, 2.5 A, CE/ENEC • 120 V, 60 Hz, 5 A, UL/cUL 4 F 222008-05-20T11:33:02+02:00http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=23http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=23VLT® High Power Drive Options Available on Frames RFI Filters VLT® Series drives feature integrated Class A2 RFI filters as standard. If additional levels of RFI/EMC protection are required, they can be obtained using optional Class A1 RFI filters, which provide suppression of radio frequency interference and electromagnetic radiation in accordance with EN 55011. Marine use RFI filters are also available. D/E/ F3/F4 NAMUR Terminals NAMUR is an international association of automation technology users in the process industries, primarily chemical and pharmaceutical industries in Germany. Selection of this option provides standardised terminal connection and associated functionality as defined by NAMUR NE37. Requires the selection of the MCB 113 Extended Relay option in typecode block 16. F Residual Current Monitor (RCM) Uses the core balance method to monitor ground fault currents in grounded and high-resistance grounded systems (TN and TT systems in IEC terminology). There is a pre-warning (50% of main alarm setpoint) and a main alarm setpoint. Associated with each setpoint is an SPDT alarm relay for external use. Requires an exteral “window-type” current transformer (supplied and installed by customer). • • • • • Integrated into the drive’s safe-stop circuit IEC 60755 Type B device monitors, pulsed DC, and pure DC ground fault currents LED bar graph indicator of the ground fault current level from 10-100% of the setpoint Fault memory TEST / RESET button F3/F4 Insulation Resistance Monitor (IRM) Monitors the insulation resistance in ungrounded systems (IT systems in IEC terminology) between the system phase conductors and ground. There is an ohmic pre-warning and a main alarm setpoint for the insulation level. Associated with each setpoint is an SPDT alarm relay for external use. Note: only one insulation resistance monitor can be connected to each ungrounded (IT) system. • • • • Integrated into the drive’s safe-stop circuit LCD display of insulation resistance Fault memory INFO, TEST, and RESET buttons F3/F4 23 Typecode Position 5 5 5 52008-05-20T11:33:02+02:00http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=24http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=24VLT® High Power Drive Options Available on Frames Brake Chopper (IGBTs) Brake terminals with an IGBT brake chopper circuit allow for the connection of external brake resistors. For detailed data on brake resistors, see page 36. D/E/F 6 Typecode Position Regeneration Terminals Allow connection of regeneration units to the DC bus on the capacitor bank side of the DC-link reactors for regenerative braking. The F-frame regeneration terminals are sized for approximately ½ the power rating of the drive. Consult the factory for regeration power limits based on the specific drive size and voltage. 6 E/F IEC Emergency Stop with Pilz Safety Relay Includes a redundant 4-wire emergency-stop pushbutton mounted on the front of the enclosure and a Pilz relay that monitors it in conjunction with the drive’s safe-stop circuit and contactor position. Requires a contactor and the F frame options cabinet. 6 F3/F4 Loadsharing Terminals These terminals connect to the DC-bus on the rectifier side of the DC-link reactor and allow for the sharing of DC bus power between multiple drives. The F-frame loadsharing terminals are sized for approximately 1/3 the power rating of the drive. Consult the factory for loadsharing limits based on the specific drive size and voltage. 9 D/E/F 242008-05-20T11:33:02+02:00http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=25http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=25VLT® High Power Drive Options Available on Frames Fuses Fuses are highly recommended for fast-acting current overload protection of the variable frequency drive. Fuse protection will limit drive damage and minimize service time in the event of a failure. D/E/ F Disconnect A door-mounted handle allows for the manual operation of a power disconnect switch to enable and disable power to the drive, increasing safety during servicing. The disconnect is interlocked with the cabinet doors to prevent them from being opened while power is still applied. D/E/ F3/F4 Circuit Breakers A circuit breaker can be remotely tripped but must be manually reset. Circuit breakers are interlocked with the cabinet doors to prevent them from being opened while power is still applied. When a circuit breaker is ordered as an option, fuses are also included for fast-acting current overload protection of the variable frequency drive. F3/F4 Contactors An electrically controlled contactor switch allows for the remote enabling and disabling of power to the drive. An auxiliary contact on the contactor is monitored by the Pilz Safety if the IEC Emergency Stop option is ordered. F3/F4 25 Typecode Position 9 9 9 92008-05-20T11:33:02+02:00http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=26http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=26VLT® High Power Drive Options Available on Frames Manual Motor Starters Provide 3-phase power for electric cooling blowers often required for larger motors. Power for the starters is provided from the load side of any supplied contactor, circuit breaker, or disconnect switch and from the input side of the Class 1 RFI filter (if an RFI filter option is ordered). Power is fused before each motor starter, and is off when the incoming power to the drive is off. Up to two starters are allowed (one if a 30-amp, fuse-protected circuit is ordered). Integrated into the drive’s safe-stop circuit. Unit features include: F • Operation switch (on/off ) • Short-circuit and overload protection with test function • Manual reset function 10 Typecode Position 30-Amp, Fuse-Protected Terminals • • • • 3-phase power matching incoming mains voltage for powering auxiliary customer equipment Not available if two manual motor starters are selected Terminals are off when the incoming power to the drive is off Power for the fused protected terminals will be provided from the load side of any supplied contactor, circuit breaker, or disconnect switch and from the input side of the Class 1 RFI filter (if a RFI filter is ordered as an option). 10 F 24 VDC Power Supply • 5 amp, 120W, 24 VDC • Protected against output overcurrent, overload, short circuits, and overtemperature • For powering customer-supplied accessory devices such as sensors, PLC I/O, contactors, temperature probes, indicator lights, and/or other electronic hardware • Diagnostics include a dry DC-ok contact, a green DC-ok LED, and a red overload LED 11 F 262008-05-20T11:33:02+02:00http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=27http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=27VLT® High Power Drive Options Available on Frames External Temperature Monitoring Designed for monitoring temperatures of external system components, such as the motor windings and/or bearings. Includes eight universal input modules plus two dedicated thermistor input modules. All ten modules are integrated into the drive’s safe-stop circuit and can be monitored via a fieldbus network (requires the purchase of a separate module/bus coupler). Universal inputs (8) Signal types: • RTD inputs (including Pt100), 3-wire or 4-wire • Thermocouple • Analogue current or analog voltage Additional features: • One universal output, configurable for analog voltage or analogue current • Two output relays (N.O.) • Dual-line LC display and LED dignostics • Sensor lead wire break, short-circuit, and incorrect polarity detection • Interface setup software Dedicated thermistor inputs (2) Features: • Each module capable of monitoring up to six thermistors in series • Fault diagnostics for wire breakage or short-circuits of sensor leads • ATEX/UL/CSA certification • A third thermistor input can be provided by the PTC Thermistor Option Card MCB 112, if necessary F 11 LCP 102 Graphical Local Control Panel • • • • • • • • Multi-language display Quick menu for easy commissioning Full parameter backup and copy function Alarm logging Info button explains the function of the selected item on display Hand-operated start/stop or selection of Automatic mode Reset function Trend graphing D/E/F LCP 101 Numerical Local Control Panel • • • • • Status messages Quick menu for easy commissioning Parameter setting and adjusting Hand-operated start/stop function or selection of Automatic mode Reset function D/E/F 27 Typecode Position 7 72008-05-20T11:33:02+02:00http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=28http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=28VLT® High Power Drive Options Fieldbus Typecode Position MCA 101 PROFIBUS 13 Supported by all major PLC vendors, PROFIBUS DP V1 gives you a high level of availability and compatibility with future versions. • Fast and efficient communication, transparent installation, advanced diagnosis and autoconfiguration of process data via GSD files • Acyclic parameterisation using PROFIBUS DP V1, PROFIdrive or Danfoss FC profi e state machines, PROFIBUS DP V1, Master Class 1 and 2 MCA 104 DeviceNet 13 Based on Producer/Consumer technology, DeviceNet offers robust, efficient data handling. • Allows the user to select the nature and timing of reported information • ODVA’s strong conformance testing policies ensure that products are interoperable MCA 105 Can Open 13 The Can Open fieldbus interface incorporates the CAN fieldbus system and DeviceNet. • CAN Open Application layer according to DS301 • Support of Device Profile DSP402 for Drives and Motion Control • Baud rate of 10–1000 Kbaud and addressing range of 0–127 MCA 108 LonWorks 13 Allows the drive to communicate on a LonWorks Free Topology network. • Certified compliant with LonWorks 3.4 specifications • Designed to communicate with any system complying with the FTT and 78Kbps LonWorks standard • Equipped with two termination switches enabling double termination when using bus topology MCA 109 BACnet 13 Enables the drive to communicate with building management systems running BACnet, the open communications protocol that is the world standard for building automation • International standard ISO 16484-5 • With no license fees, the protocol can be used in building automation systems of all sizes • Easily integrated into existing control equipment networks MCA 121 Ethernet/IP 13 Provides the network tools to deploy standard Ethernet technology for manufacturing applications while enabling Internet and enterprise connectivity. • Built-in advanced switch with diagnostic functions and two ports for line topology • Built-in web server and e-mail client for service notification • Transparent socket channel 282008-05-20T11:33:02+02:00http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=29http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=29VLT® High Power Drive Options Applications MCB 101 General purpose I/O Offers an extended number of control inputs and outputs: • • • • 3 digital inputs 0 – 24 V: Logic ‘0’ < 5 V; Logic ‘1’ >10V 2 analogue inputs 0 – 10 V: Resolution 10 bit plus sign 2 digital outputs NPN/PNP push pull 1 analogue output 0/4 – 20 mA 14 MCB 102 Encoder For connection of encoder feedback from either a motor or a process. Feedback for flux vector controlled asynchronous motors or brushless permanent magnet servo motors. • • • • Incremental encoders SinCos encoders with Hyperface® Power supply for encoders EIA-422 interface 14 MCB 103 Resolver Supports resolver feedback from flux vector controlled asynchronous motors or brushless permanent magnet servo motors. • • • • Primary voltage: 4–8 Vrms; primary frequency: 2.5 kHz–15 kHz Primary current max: 50 mA rms Secondary input voltage: 4 Vrms Resolution: 10 bit @ 4 Vrms input amplitude 14 MCB 108 Safe PLC Interface A cost-effective method of ensuring safety, the Safe PLC interface enables the connection of a dual-wire safety link between a Safe PLC and a single-pole 24 VDC input on the drive. The Safe PLC Interface allows the Safe PLC to interrupt operation on the plus or minus link without interfering with the sense signal of the Safe PLC. 14 29 Typecode Position2008-05-20T11:33:02+02:00http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=30http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=30VLT® High Power Drive Options Applications Typecode Position MCB 105 Relay Provides 3 extra relay outputs. Max. terminal load: • AC-1 Resistive load 240V AC: 2A • AC-15 Inductive @ cos φ 0.4: 0.2A • DC-1 Resistive load 240V AC: 1A • DC-13 Inductive @ cos φ 0.4: 0.1A Min. terminal load: • DC 5 V: 10 mA • Max. switch rate at rated load/min. load: 6 min-1/20 sec-1 14 MCB 109 Analogue I/O and Real-Time Clock Backup Provides extra analog input and output capabilities and enables the connection of an external DC supply to keep the Real-Time Clock active through interruption of mains power. 14 • 3 analogue inputs • 3 analogue outputs • Back-up power for Real-Time Clock MCB 112 PTC Thermistor Input Monitors motor temperature via connected PTC thermistor(s) and protects against thermal overload of motor. • • • • • Connection and monitoring of PTC sensors according to DIN 44081 and DIN 44082 Capable of monitoring up to six thermistors in series Alarm logging, sensor leads short-circuit detection, and sensor leads break detection Integrated with the drive’s safe-stop function in accordance with Category 3 EN 954-1 ATEX certified 14 MCO 101 Extended Cascade Controller Extends the capabilities of the standard Cascade Controller built into VLT® Series drives • Provides 3 additional relays for staging of additional motors • Provides accurate flow, pressure, and level control for optimizing the efficiency of systems that use multiple pumps or blowers • Master/Follower mode runs all blowers/pumps at the same speed, potentially reducing the energy consumption to less than half that of valve throttling or traditional, across-the-line on/off cycling • Lead pump alternation assures that pumps or blowers are used equally 14 MCB 107 24 V DC Supply option Enables connection of external DC supply to keep the control section and any option installed active through interruption of mains power. 18 • • • • • Input voltage range: 24 V DC +/- 15% (max. 37 V in 10 sec.) Max. input current: 2.2 A Max. cable length: 75 m Input capitance load: < 10 uF Power-up delay: < 0.6 s 302008-05-20T11:33:02+02:00http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=31http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=31VLT® High Power Drive Options Applications MCO 305 Programmable Motion Controller Provides synchronization (electronic shaft) capabilities, positioning and electronic cam control. • • • • • 2 inputs supporting both incremental and absolute encoders 1 encoder output (virtual master function) 10 digital inputs, 8 digital outputs Communication via fieldbus interface (requires fieldbus option) PC software tools for programming and commissioning 15 MCO 350 Synchronizing Controller Factory-programmed for synchronizing applications. • • • • • 2 inputs supporting both incremental and absolute encoders 1 encoder output (virtual master function) 10 digital inputs 8 digital outputs Communication via fieldbus interface (requires fieldbus option) 15 & 17 MCO 351 Positioning Controller Factory-programmed for positioning applications. • • • • • 2 inputs supporting both incremental and absolute encoders 1 encoder output (virtual master function) 10 digital inputs 8 digital outputs Communication via fieldbus interface (requires fieldbus option) 15 & 17 MCO 102 Advanced Cascade Controller Extends the capabilities of the standard Cascade Controller built into VLT® Series drives • Provides 8 additional relays for staging of additional motors • Provides accurate flow, pressure, and level control for optimising the efficiency of systems that use multiple pumps or blowers • Master/Follower mode runs all blowers/pumps at the same speed, potentially reducing the energy consumption to less than half that of valve throttling or traditional, across-the-line on/off cycling • Lead pump alternation assures that multiple pumps or blowers are used equally 15 MCB 113 Extended Relay Extends the capabilities of the standard Cascade Controller built into VLT® Series drives • • • • • 7 digital inputs 2 analogue outputs 4 SPDT relays Meets NAMUR recommendations Galvanic isolation capability 16 31 Typecode Position2008-05-20T11:33:02+02:00http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=32http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=32VLT® High Power Drive Accessories Power Filtration dV/dt filters dV/dt filters provide a slower voltage rise rate on the motor terminal phaseto-phase voltage, which is particularly important when using shorter motor cables. The higher the level of inductance, the higher the voltage peaks, which can cause flashover, a condition that results in premature breakdown of the winding insulation of the connected motor. Even in applications where motor cable length is substantial, dV/dt filters reduce the peak voltage, prolonging the life of the motor. They accomplish this by cutting off frequencies above the switching frequency. With small inductance and capacitance, dV/dt filters are a more cost-conscious solution than (but not a substitute for) sine wave filters. • Greater motor longevity through lower dV/dt stress • Reduced transmission of electromagnetic interference to surrounding cables and equipment • Trouble-free operation Specifications Voltage rating Nominal current IN @ 50 Hz Motor frequency Ambient temperature Minimum switching frequency Max. switching frequency Overload capacity Enclosure rating Approvals 3 x 200–500 V and 3 x 525–690 V 11–1200 Amp (modules can be paralleled for higher power) 6-60 Hz without derating, 120 Hz with derating -25° to 40° C without derating fmin 1.5 kHz – 4 kHz, depending on filter type fmax 8 kHz 150% for 60 seconds every 10 minutes Chassis (IP00) and NEMA Type 1 (IP20) CE, UL508 Chassis (IP00) Enclosure 525–690 V Height @ 50 Hz @ 60 Hz inches mm 182 173 10.7 270 280 266 11.8 298 400 380 15.4 390 500 475 16.2 410 750 712 17 430 910 864 17.4 440 1500 1425 30.4 770 2300 2185 30.5 774 28 45 75 115 165 260 310 430 530 630 765 1350 182 280 400 500 750 910 1500 2300 45 75 115 165 260 310 430 530 630 765 1350 26 42 71 109 157 247 294 408 503 598 726 1282 173 266 380 475 712 864 1425 2185 42 71 109 157 247 294 408 503 598 726 1282 10.3 10.3 10.3 10.3 12.2 15.8 15.8 17.3 21 17.2 28.9 29.6 18.3 18.3 22.5 11.9 23.8 23.8 33.8 33.8 11.3 11.3 11.3 20.6 20.6 20.6 20.6 23.8 20.6 33.8 33.8 260 260 260 260 308 400 400 437 533 436 734 750 463 463 571 300 602 602 856 856 285 285 285 522 522 522 522 602 522 856 856 Current Dimensions Width inches mm 9.7 245 9.5 240 8.9 226 9.7 246 11.9 300 11.9 300 15.4 390 15.4 390 4.8 6.7 6.7 6.7 10.5 10.5 10.5 10.5 10.6 10.5 17.6 18 24.1 24.1 30.4 26.4 30.4 30.4 45.3 45.3 6.7 6.7 6.7 26.4 25.2 26.4 26.4 30.4 26.4 45.3 45.3 120 170 170 170 265 265 265 265 268 265 446 455 610 610 770 670 770 770 1150 1150 170 170 170 670 640 670 670 770 670 1150 1150 Depth inches mm 13.8 350 15.8 400 18.2 460 16.6 420 19.3 490 19.3 490 19.3 490 19.3 490 10.3 10.3 10.3 10.3 16.2 15 14.6 16.6 16.8 16.4 20.5 19.9 17.4 17.4 21.7 19.3 21.7 21.7 33.9 33.9 10.3 10.3 10.3 19.7 19.7 19.7 19.7 21.7 19.7 33.9 33.9 260 260 260 260 410 380 370 420 425 415 520 503 440 440 550 490 550 550 860 860 260 260 260 500 500 500 500 550 500 860 860 Mounting Ordering Number Type Floor Floor Floor Floor Floor Floor Floor Floor Wall Wall Wall Wall Floor Floor Floor Floor Floor Floor Floor Floor Floor Floor Floor Floor Floor Floor Floor Floor Wall Wall Wall Floor Floor Floor Floor Floor Floor Floor Floor 130B2389 130B2390 130B2391 130B2275 130B2276 130B2393 130B2394 130B2395 130B2414 130B2415 130B2416 130B2417 130B2418 130B2419 130B2420 130B2235 130B2236 130B2280 130B2421 130B2422 130B2400 130B2401 130B2402 130B2277 130B2278 130B2405 130B2407 130B2410 130B2424 130B2425 130B2426 130B2427 130B2428 130B2429 130B2238 130B2239 130B2274 130B2430 130B2431 1000 500 Vuv [V] 0 −500 −1000 0 5 10 15 20 25 30 35 40 20 10 Iu [A] 0 −10 −20 0 5 10 15 20 25 30 35 40 Time [ms] Voltage and current without dV/dt filter 1000 500 0 −500 −1000 0 5 10 15 20 25 30 35 40 20 10 0 −10 −20 0 5 10 15 20 25 30 35 40 Time [ms] Voltage and current with dV/dt filter 32 NEMA Type 1 (IP20) Enclosure 525–690 V 380–500 V Iu [A] Vuv [V] 380–500 V2008-05-20T11:33:02+02:00http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=33http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=33VLT® High Power Drive Accessories Power Filtration Sine wave filters Positioned between the variable frequency drive and the motor, sine wave filters provide a sinusoidal phase-to-phase motor voltage. They reduce motor insulation stress and switching acoustic noise from the motor. Bearing currents are also reduced, especially in larger motors. In addition to protecting the motor, sine wave filters also provide protection for the drive, because the lower pulse load is reflected in lower semiconductor losses. • Greater motor longevity through lower dV/dt stress • Lower frequency-dependent losses in the motor, eddy current losses and stray flux losses • Lower acoustic switching noise on the motor • Reduced semiconductor losses in the drive when using longer motor cables • Less EMI on unshielded motor cables • Reduced voltage peaks • Reduced electrical discharges in the motor, prolonging bearing life • Prevent flashover in motor windings Specifications Voltage rating Nominal current IN @ 50 Hz Motor frequency Ambient temperature Min. switching frequency Max. switching frequency Overload capacity Enclosure rating Approvals 380–500, 525–690 VAC 2.5–1200 amp (modules can be paralleled for higher power) 6–60 Hz without derating, 120 Hz with derating -25° to 40°C without derating fmin 1.5 kHz–5 kHz, depending on filter type fmax 8 kHz 150% for 60 seconds every 10 minutes Chassis (IP00) and NEMA Type 1 (IP20) CE, UL508 Chassis (IP00) Enclosure 525–690 V Height @ 50Hz @ 60Hz inches mm 180 171 15.9 402 260 247 20 506 410 390 26.6 675 480 456 25.6 650 660 627 29.3 742 750 712 27 684 880 836 35.2 893 1200 1140 36.3 920 45 76 115 165 260 303 430 530 660 765 940 1320 180 260 410 480 660 750 880 1200 45 76 115 165 260 303 430 530 660 765 940 1320 42.5 72 109 157 247 287 408 503 627 726 893 1250 171 247 390 456 627 712 836 1140 42.5 72 109 157 247 287 408 503 627 726 893 1250 14.9 17.4 18.9 21.4 19.5 25.3 25.4 31.3 31.3 35 36.6 38.2 30.8 30.8 30.8 29.3 45.4 43.9 45.4 45.4 20.6 20.6 20.6 30.8 30.8 45.4 45.4 45.4 45.4 45.4 45.4 51.6 378 440 480 542 493 641 643 794 794 888 928 968 782 782 782 742 1152 1115 1152 1152 522 522 522 782 782 1152 1152 1152 1152 1152 1152 1310 Current Dimensions Width inches mm 17.8 450 17.8 450 18.9 480 23.7 600 24.5 620 34.7 880 30 760 29.2 740 12.3 14.2 17 18.9 21.7 21.3 23.3 26.8 27.2 35.5 44.9 33.5 37.1 37.1 37.1 41.4 50.8 50.8 50.8 50.8 26.4 26.4 25.2 35.9 37.1 50.8 50.8 50.8 50.8 50.8 50.8 51.3 310 360 430 480 550 540 590 680 690 900 1140 850 940 940 940 1050 1290 1290 1290 1290 670 670 640 910 940 1290 1290 1290 1290 1290 1290 1302 Depth inches mm 20.7 524 21.2 536 22.1 560 24.9 630 24.7 626 26.2 664 28.4 720 26.1 661 14.6 16.2 17 19.3 21.3 26 26.8 24.5 22.7 27 22.1 29.2 25.6 25.6 25.6 30 31.5 31.5 31.5 31.5 19.7 19.7 19.7 25.6 25.6 31.5 31.5 31.5 31.2 31.5 31.5 33.9 370 410 430 490 540 660 680 620 576 684 560 740 650 650 650 760 800 800 800 800 500 500 500 650 650 800 800 800 790 800 800 860 Mounting Ordering Type Number Floor Floor Floor Floor Floor Floor Floor Floor Floor Floor Floor Floor Floor Floor Floor Floor Floor Floor Floor Floor Floor Floor Floor Floor Floor Floor Floor Floor Floor Floor Floor Floor Floor Floor Floor Floor Floor Floor Floor Floor 130B2285 130B2286 130B2287 130B2288 130B2289 130B2290 130B2291 130B2292 130B2323 130B2324 130B2325 130B2326 130B2327 130B2329 130B2241 130B2242 130B2337 130B2338 130B2339 130B2340 130B2311 130B2312 130B2313 130B2314 130B2315 130B2316 130B2317 130B2318 130B2343 130B2344 130B2345 130B2346 130B2347 130B2348 130B2270 130B2271 130B2381 130B2382 130B2383 130B2384 1000 500 Vuv [V] 0 −500 −1000 0 5 10 15 20 25 30 35 40 20 10 Iu [A] 0 −10 −20 0 5 10 15 20 25 30 35 40 Time [ms] Voltage and current without sine wave filter 1000 500 0 −500 −1000 0 5 10 15 20 25 30 35 40 20 10 0 −10 −20 0 5 10 15 20 25 30 35 40 Time [ms] Voltage and current with sine wave filter NEMA Type 1 (IP20) Enclosure 525–690 V 380–500 V Iu [A] Vuv [V] 380–500 V 332008-05-20T11:33:02+02:00http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=34http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=34VLT® High Power Drive Accessories Harmonic Filtration Advanced Harmonic Filters (AHF) As a cost-effective total solution, Danfoss Advanced Harmonic Solutions (AHS) packages combine the reliability and performance of VLT® Series drives with the innovative technology of AHF Series Filters. AHF Advantages • Designed for matched performance with Danfoss VLT® Series drives • User-friendly start-up; no adjustment necessary • Requires no routine maintenance • Protects multiple drives with one filter • Designed to address the current distortion limit guidelines of IEEE 519-1992 • AHF 10 has THiD < 10%; equal or superior performance and cost competitive compared to 12-pulse rectifiers • AHF 05 has THiD < 5%; equal or superior performance and cost competitive compared to 18-pulse rectifiers Specifications Line Voltage • 380–415 VAC ±10%, 50 Hz ± 5 % • 380–415 VAC ±10%, 60 Hz ± 5 % • 440–480 VAC ±10%, 60 Hz ± 5 % • 500–525 VAC ±10%, 50 Hz ± 5 % • 690 VAC ±10%, 50 Hz ±5 % AHF005 < ±5% AHF005 < ±10% 160% for 60 seconds 5°–40° C (41°–104° F) without derating IP 20 (NEMA Type 1) >0.98 CE: Low-Voltage Directive; UL THiD Overload Current Ambient Temperature Enclosure Rating Efficiency Approvals Frame D E F G H H 938 (37,0) 1046 (41,2) 1152 (45,4) 1322 (52,1) 1352 (53,3) Dimensions mm (inches) W 351 (13,9) 394 (15,6) 454 (17,9) 454 (17,9) 528 (20,8) D 230 (9,1) 400 (15,8) 419 (16,5) 419 (16,5) 409 (16,2) Ordering Numbers Current (amps) 144 180 217 289 324 370 506 578 648 144 180 217 289 324 370 506 578 648 144 180 217 289 324 370 434 578 659 43 72 101 144 180 217 289 324 370 506 578 43 72 101 144 180 217 289 324 370 Typical Motor Power 75 kW 90 kW 110 kW 132 kW 160 kW 200 kW 250 kW 315 kW 355 kW 100 HP 125 HP 150 HP 200 HP 250 HP 300 HP 350 HP 450 HP 500 HP 100/125 HP 150 HP 200 HP 250 HP 300 HP 350 HP 450/500 HP 550/600 HP 30 kW 37/45 kW 55/75 kW 90/110 kW 132 kW 160 kW 200 kW 250 kW 315 kW 355 kW 400 kW 37/45 kW 55/75 kW 90 kW 110/132 kW 160 kW 200 kW 250 kW 315 kW 400 kW AHF 005 Ordering Number Frame Size 175G6607 175G6608 175G6609 175G6610 175G6611 175G6688 175G6609 + 175G6610 2 x 175G6610 2 x 175G6611 130B2466 130B2467 130B2468 130B2469 130B2470 130B2471 130B2468 + 130B2469 2 x 130B2469 2 x 130B2470 175G6618 175G6619 175G6620 175G6621 175G6689 175G6690 2 x 175G6620 2 x 175G6621 175G6690 + 175G6621 175G6648 175G6649 175G6650 175G6651 175G6652 175G6653 175G6654 175G6655 2 x 175G6653 175G6652 x 175G6654 2 x 175G6654 130B2328 130B2330 130B2331 130B2333 130B2334 130B2335 130B2331 + 130B2333 130B2333 + 130B2334 130B2334 + 130B2335 E F F G G H F&G 2xG 2xG E F F G G H F&G 2xG 2xG E F F G G H 2xF 2xG H&G D E E E F F G G 2xF F&G 2xG D E F G G H F&G 2xG G&H AHF 010 Ordering Number Frame Size 175G6629 175G6630 175G6631 175G6632 175G6633 175G6691 175G6631 + 175G6632 2 x 175G6632 2 x 175G6633 130B2478 130B2479 130B2480 130B2481 130B2482 130B2483 130B2480 + 130B2481 2 x 130B2481 2 x 130B2482 175G6640 175G6641 175G6642 175G6643 175G6692 175G6693 2 x 175G6642 2 x 175G6643 175G6693 + 175G6643 174G6660 174G6661 174G6662 174G6663 174G6664 174G6665 174G6666 174G6667 2 x 175G6665 175G6664 + 175G6666 2 x 175G6666 130B2293 130B2295 130B2296 130B2298 130B2299 130B2300 130B2301 130B2302 130B2304 D E E F F G E&F 2xF 2xF D E E F F G E&F 2xF 2xF D E E F F G 2xE 2xF G&F D D D E E F F G 2xF E&F 2xF D D E E F G G H H 60,0 50,0 THID [%] 40,0 30,0 20,0 10,0 0,0 0 20 40 60 80 Load [%] 100 120 12-pulse ideal 12-pulse @ 2% unbalance AHF 010 ideal AHF 010 @ 2% unbalance 70,0 60,0 THID [%] 18-pulse ideal 18-pulse @ 2% unbalance AHF 005 ideal AHF 005 @ 2% unbalance 40,0 30,0 20,0 10,0 0,0 0 20 40 60 80 Load [%] 100 120 34 690 V, 50 Hz 500 – 525 V, 50 Hz 50,0 440 – 480 V, 60 Hz 380 – 415 V, 60 Hz 380 – 415 V, 50 Hz2008-05-20T11:33:02+02:00http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=35http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=35VLT® High Power Drive Accessories Harmonic Filtration Advanced Active Filters (AAF) The perfect solution for: • Restoring weak networks • Increasing network capacity • Increasing generator power • Meeting compact retrofit demands • Securing sensitive environments VLT® Active Filters identify harmonic distortion from non-linear loads and inject counter-phased harmonic and reactive currents into the AC line to cancel out the distortion. The optimal sinusoidal waveform of the AC power is restored and the power factor of the system is re-established at 1. The modular design offers the same benefits as our High Power VLT® family, including high energy efficiency, user-friendly operation, back-channel cooling and high enclosure grades. VLT® Active Filters can compensate individual VLT® drives as a compact integrated solution or be installed as a compact, stand-alone solution at a common point of coupling to address several loads simultaneously. With a step-down transformer, Danfoss Advanced Active Filters can also operate at medium voltage levels. Specifications Line Voltage Enclosure Rating Power Range Current transformer (CT) requirements Operation modes Harmonic mitigation performance Harmonics Control Compatibility Ambient temperature Power fuses RFI filtering Cooling Standard current transducer 380–480 VAC, 50–60 Hz; 500–690 VAC 50–60 Hz Chassis (IP00), NEMA Type 1 (IP21), and NEMA Type 12 (IP54) 190 A, 310 A, 500 A Up to four units can be paralleled for higher power Three standard CTs connected during installation at phases L1, L2 and L3 Mode 1: Harmonic mitigation Mode 2: Harmonic mitigation and power factor correction with options to programme the task priorities < 5% THD of the rated non-linear load current at the point of common coupling Individual harmonic control of 1st harmonic of the reactive current and the 2nd through at least the 25th harmonic (excluding the 3rd) Compatible for field installation with existing active filters -10°C to +45° C, up to 1000 metres above sea level, with relative humidity of 5%–85% RH, class 3K3 (functions to be maintained up to 95% RH, non-condensing) Optional Class A2 RFI required; Class A1 RFI optional Air-cooled, with primary cooling through back channel Rated secondary current 1 A and 5 A Rated apparent power O 5 VA Accuracy class 0.5 or better Nominal current [A] Peak Current [A] @ 400 V @ 690 V @ 400 V @ 690 V Height Width Depth 190 140 475 375 60.6 (1540) 33.1 (840) 14.7 (373) 310 230 775 625 78.7 (2000) 33.1 (840) 19.4 (494) 500 365 1250 1000 78.7 (2000) 86.6 (2200) with base 55.1 (1400) 23.6 (600) Enclosure size inches (mm) RMS overload [%] 120%, 60 seconds in 10 min. * Above 460V, derating of the active filter power for the harmonic mitigation will occur 352008-05-20T11:33:02+02:00http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=36http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=36VLT® High Power Drive Accessories LCP Panel Mounting Kit • • • • • IP65 enclosure rating 10 ft. (3 metre) cable Finger screws for easy fitting Can be used with LCP101 or LCP 102 Ordering number: 130B1117 Coiled Brake Resistors Used to dissipate energy generated during braking. VLT® AutomationDrive P90K T5 P110 T5 P132 T5 P160 T5 P200 T5 P250 T5 P315 T5 P355 T5 P400 T5 VLT® AutomationDrive P37K T7 P45K T7 P55K T7 P75K T7 P90K T7 P110 T7 P132 T7 P160 T7 P200 T7 P250 T7 P315 T7 P355 T7 P400 T7 P500 T7 P560 T7 380–500 VAC VLT® AQUA Drive P110 T4 P132 T4 P160 T4 P200 T4 P250 T4 P315 T4 P355 T4 P400 T4 P450 T4 VLT® AQUA Drive P45K T7 P55K T7 P75K T7 P90K T7 P110 T7 P132 T7 P160 T7 P200 T7 P250 T7 P315 T7 P400 T7 P450 T7 P500 T7 P560 T7 P630 T7 VLT® HVAC Drive P110 T4 P132 T4 P160 T4 P200 T4 P250 T4 P315 T4 P355 T4 P400 T4 P450 T4 VLT® HVAC Drive P45K T7 P55K T7 P75K T7 P90K T7 P110 T7 P132 T7 P160 T7 P200 T7 P250 T7 P315 T7 P400 T7 P450 T7 P500 T7 P560 T7 P630 T7 R (ohms) 3.8 3.2 2.6 2.1 3.3 2.6 2.6 2.6 2.6 10% Duty Cycle1 Continuous Ordering Quantity Power (kW) Number 22 175U1960 1 27 175U1961 1 32 175U1962 1 39 175U1963 1 56 175U1061 2 72 175U1062 2 72 175U1062 2 72 175U10623 2 72 175U10623 2 10% Duty Cycle4 Peak Power Ordering Quantity (kW) Number 52 130B2118 1 64 130B2119 1 76 130B2120 1 104 130B2121 1 126 130B2122 1 153 130B2123 1 185 130B2124 1 224 130B2125 1 293 130B2126 2 347 130B2127 2 424 130B2128 2 40% Duty Cycle2 Continuous Ordering Quantity Power (kW) Number 75 175U0072 2 90 175U0073 2 112 175U0074 2 135 175U0075 3 R (ohms) 22.0 18.0 15.0 11.0 9.1 7.5 6.2 5.1 3.9 3.3 2.7 40% Duty Cycle2 Peak Power Ordering Quantity (kW) Number 32 130B2118 1 39 130B2119 1 47 130B2120 1 64 130B2121 1 77 130B2122 1 93 130B2123 1 113 130B2124 1 137 130B2125 1 179 130B2126 2 212 130B2127 2 259 130B2128 2 525–690 VAC Consult Danfoss for resistor selection 1 2 3 4 Based on 160% braking torque for 30 sec. during 300-sec. cycles. Consult Danfoss for duty cycles higher than 10% or lower braking torque requirements. Based on 100% braking torque for 240 sec. during 600-sec. cycles. Braking torque reduced (below 160%). Based on 160% braking torque for 60 sec. during 600-sec. cycles. 362008-05-20T11:33:02+02:00http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=37http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=37VLT® High Power Drive Accessories PC Software VLT® MCT 10 Setup Software VLT® MCT 10 offers advanced programming functionality for all Danfoss drive products, greatly reducing programming and set-up time. Drives are managed in a standard folder-based user interface that’s familiar and easy to understand. Parameter settings for each drive are contained in a single file, allowing easy duplication of parameter sets between drives. Project folders can also store user-defined files such as PDFs, CAD drawings, or Word documents. It’s the one PC tool for all your drive programming tasks. VLT® MCT-10 Basic (available free of charge from the Danfoss web site) allows access to a finite number of drives with limited functionality. The Advanced edition, offering a higher level of functionality, is available from your Danfoss sales partner. VLT® MCT 10 features include: • On-line and off-line commissioning • On-board help files for each drive parameter • Logging of alarms and warnings • Graphical tools for simplified programming of the Smart Logic Controller • Scope function for real-time data collection • Configuration and access to the VLT® AutomationDrive’s internal data buffer, providing up to four channels of high speed (down to 1 millisec) data collection • MCO programming VLT® MCT 31 Harmonics Calculation Software VLT® MCT 31 calculates system harmonic distortion for both Danfoss and nonDanfoss drives. It is also able to calculate the effects of using various additional harmonic reduction measures, including Danfoss harmonic filters. With VLT® MCT 31, you can determine whether harmonics will be an issue in your installation, and if so, what strategies will be most cost-effective in addessing the problem. VLT® MCT 31 features include: • Short circuit current ratings can be used instead of transformer size and impedance when transformer data are unknown • Project oriented for simplified calculations on several transformers • Easy to compare different harmonic solutions within the same project • Supports current Danfoss product line as well as legacy drive models 372008-05-20T11:33:02+02:00http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=38http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=38Ordering Typecode for D and E Frames [1] FC – [2] – [3] – [4] – [5] – [6] – [7] – [8] – [9] [10] [11] [12] – [13] – [14] – [15] – [16] – [17] – [18] – X – X – SXX X – [1] Application 102 VLT® HVAC Drive 202 VLT® AQUA Drive 302 VLT® AutomationDrive [2] Power Size P37K P45K P55K P75K P90K P110 P132 P160 See ratings data on pages 8-15 P200 for power ratings P250 P315 P355 P400 P450 P500 P560 P630 [3] AC Line Voltage T4 3Ø 380/480 VAC (no FC 302) T5 3Ø 380/500 VAC (FC 302 only) T7 3Ø 525/690 VAC [4] Enclosure D1 frames P110K or larger for FC302 & FC102; P90K or larger for FC 302: E21 E54 E2M E5M IP21/NEMA 1 IP54/NEMA 12 IP21/NEMA 1 with mains shield IP54/NEMA 12 with mains shield E1 frames: E21 IP21/NEMA 1 E54 IP54/NEMA 12 E2M IP21/NEMA 1 with mains shield E5M IP54/NEMA 12 with mains shield E2 frames: E00 IP00/Chassis C00 IP00/Chassis w/ stainless steel back channel [9] Mains Input X No option 7* Fuses A* Fuses & load sharing terminals D Load sharing terminals 3* Mains disconnect & fuses 5* Mains disconnect, fuses & loadsharing terminals *Not available in D frames with Class A1 RFI filter (525-690 VAC only) or maritime RFI filter [12] LCP Language X Standard language package including English, German, French, Spanish, Danish, Italian and Finnish [5] RFI Filter, Terminal & Monitoring Options D frames: H2 RFI filter, Class A2 (standard) H4 RFI filter, Class A1 H6 Maritime use RFI filter (consult Danfoss for applications requiring maritime certification) Consult factory for other language options [13] Fieldbus AX No fieldbus option A0 MCA 101 Profibus DP V1 A4 MCA 104 DeviceNet A6 MCA 105 CANopen (FC 302 only) AG MCA 108 LonWorks (FC 102 only) AJ MCA 109 BACnet (FC 102 only) AN MCA 121 Ethernet I/P [14] Application BX No application option BK MCB 101 general purpose I/O BR MCB 102 encoder input BU MCB 103 resolver input BP MCB 105 relay expansion BZ MCB 108 safety PLC interface B0 B2 BY MCB 109 analogue I/O & real-time clock backup MCB 112 PTC thermistor MCO 101 extended cascade control E frames: H2 RFI filter, Class A2 (standard) H6 Maritime use RFI filter (consult Danfoss for applications requiring maritime certification) 380-480/500 V only (T4 or T5 in position [3]): H4 RFI filter, Class A1 [6] Braking & Safety D & E frames: X No brake IGBT B Brake IGBT mounted T Safe Stop (FC 102/202 only; std. on 302) U Brake IGBT plus Safe Stop (FC 102/202 only; safe stop std. on 302) E frames: R Regeneration terminals [7] Local Control Panel D & E frames: N Numeric LCP installed G Graphic LCP installed D frames: IP00/Chassis or IP21/NEMA1 only (E21, E2M, E2D, E00, C00, E0D, C0D in position [4]): X Blank faceplate, no LCP installed D1 frames P90K size or smaller for FC 302 & FC 102; P75Ksize or smaller for FC 302: E2D IP21/NEMA 1 E5D IP54/NEMA 12 E2M IP21/NEMA 1 with mains shield E5M IP54/NEMA 12 with mains shield D2 frames: E21 IP21/NEMA 1 E54 IP54/NEMA 12 E2M IP21/NEMA 1 with mains shield E5M IP54/NEMA 12 with mains shield D3 frames P110K size or larger for FC 102 & FC 202; P90K size or larger for FC 302: E00 C00 IP00/Chassis IP00/Chassis w/stainless steel back channel [15] Motion Control CX No motion control option C4 C5 MCO 305/350/351 motion control, synchronising and/or positioning (For FC 302 only) MCO 102 advanced cascade control [8] Conformal Coating D & E frames: C Conformal coating on all PCBs D frames: 380-480/500 V only (T4 or T5 in position [3]): X No conformal coating [16] Extended Relay X No option R MCB 113 extended relay (FC 302 only) [17] Motion Software XX No motion software Note: C4 option in [15] selected with no motion software in [17] will require programming by qualified individual MCO 350 synchronising control software (must select C4 in position [15]) MCO 351 positioning control software (must select C4 in position [15]) D3 frames P90K size or smaller for FC 102 & FC 202; P75K size or smaller for FC 302: E0D C0D IP00/Chassis IP00/Chassis w/stainless steel back channel 10 11 D4 frames: E00 IP00/Chassis C00 IP00/Chassis2008-05-20T11:33:02+02:00http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=39http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=39Ordering Typecode for F Frames [1] FC – [2] – [3] – [4] – [5] – [6] [7] [8] [9] – [10] – [11] – SXXX – [12] – [13] – [14] – [15] – [16] – [17] – [18] – G – C – [1] Application 102 VLT® HVAC Drive 202 VLT® AQUA Drive 302 VLT® AutomationDrive [2] Power Size P450 P500 P560 P630 P670 P710 See ratings data on pages 8-15 P750 for power ratings P800 P850 P900 P1M0 P1M2 [3] AC Line Voltage T4 3Ø 380/480 VAC (no FC 302) T5 3Ø 380/500 VAC (FC 302 only) T7 3Ø 525/690 VAC [4] Enclosure E21 IP21/NEMA 1 E54 IP54/NEMA 12 L2X L5X L2A L5A H21 H54 R2X R5X R2A R5A IP21/NEMA 1 with cabinet light & IEC 230 V power outlet IP54/NEMA 12 with cabinet light & IEC 230 V power outlet IP21/NEMA 1 with cabinet light & NAM 115 V power outlet IP54/NEMA 12 with cabinet light & NAM 115 V power outlet IP21 with space heater and thermostat IP54 with space heater and thermostat IP21/NEMA1 with space heater, thermostat, light & IEC 230 V outlet IP54/NEMA12 with space heater, thermostat, light & IEC 230 V outlet IP21/NEMA1 with space heater, thermostat, light, & NAM 115 V outlet IP54/NEMA12 with space heater, thermostat, light, & NAM 115 V outlet 380-480/500V only (T4 or T5 in position [3]): H4 RFI filter, Class A1 HF RCM with Class A1 RFI filter HH IRM with Class A1 RFI filter HK* NAMUR terminals with Class A1 RFI filter HM* HP* RCM with NAMUR terminals and Class A1 RFI filter IRM with NAMUR terminals with Class A1 RFI filter [11] Auxiliary 24V Supply & External Temperature Monitoring X H J G No option 5 A, 24 V power supply (customer use) External temperature monitoring 5 A, 24 V power supply (customer use) & external temperature monitoring [12] LCP Language X Standard language package including English, German, French, Spanish, Danish, Italian and Finnish [6] Braking & Safety X No brake IGBT B Brake IGBT mounted T Safe Stop (FC 102/202 only; std. on 302) U R Brake IGBT plus Safe Stop (FC 102/202 only; safe stop std. on 302) Regeneration terminals Consult Danfoss for other language options [13] Fieldbus AX No fieldbus option A0 MCA 101 Profibus DP V1 A4 MCA 104 DeviceNet A6 MCA 105 CANopen (FC 302 only) AG MCA 108 LonWorks (FC 102 only) AJ MCA 109 BACnet (FC 102 only) AN MCA 121 Ethernet I/P [14] Application BX No application option BK MCB 101 general purpose I/O BR MCB 102 encoder input BU MCB 103 resolver input BP MCB 105 relay expansion BZ MCB 108 safety PLC interface B0 B2 BY MCB 109 analogue I/O & real-time clock backup MCB 112 PTC thermistor MCO 101 extended cascade control Requires contactor (E, F, G or H in typecode block [9]); includes safe stop for FC 102 and FC 202: M N P IEC Emergency stop pushbutton (with Pilz safety relay) IEC Emergency stop pushbutton with brake IGBT and brake terminals IEC Emergency stop pushbutton with regeneration terminals [9] Mains Input F1 & F2 frames: X No option 7 Fuses A Fuses & loadsharing terminals D Load sharing terminals F3 & F4 frames: 3 Mains disconnect & fuses 5 Mains disconnect, fuses & loadsharing E Mains disconnect, contactor & fuses F Mains circuit breaker, contactor & fuses G H J K Mains disconnect, contactor, load sharing terminals & fuses Mains circuit breaker, contactor, load sharing terminals & fuses Mains circuit breaker & fuses Mains circuit breaker, load sharing terminals & fuses [15] Motion Control CX No motion control option C4 C5 MCO 305/350/351 motion control, synchronising and/or positioning (For FC 302 only) MCO 102 advanced cascade control [16] Extended Relay X No option R MCB 113 extended relay (FC 302 only) [17] Motion Software XX No motion software Note: C4 option in [15] selected with no motion software in [17] will require programming by qualified individual MCO 350 synchronising control software (must select C4 in position [15]) MCO 351 positioning control software (must select C4 in position [15]) [5] RFI Filter, Terminal & Monitoring Options F1 & F2 frames: H2 RFI filter, Class A2 (standard) HJ* NAMUR (FC 302 only) terminals and Class A2 RFI filter [10] Power Terminals & Motor Starters X N2008-05-20T11:33:02+02:00http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=40http://nozebra.ipapercms.dk/Danfoss/DD/CR/HighPowerSelectionGuide/?Page=40What VLT® is all about Danfoss Drives is the world leader among dedicated drives providers – and still gaining market share. Dedicated to drives Dedication has been a key word since 1968, when Danfoss introduced the world’s first mass produced variable speed drive for AC motors – and named it VLT®. Two thousand employees develop, manufacture, sell and service drives and softstarters in more than one hundred countries, focused only on drives and soft starters. Intelligent and innovative Developers at Danfoss Drives have fully adopted modular principles in development as well as design, production and configuration. Tomorrow’s features are developed in parallel using dedicated technology platforms. This allows the development of all elements to take place in parallel, at the same time reducing time to market and ensuring that customers always enjoy the benefits of the latest features. Rely on the experts We take responsibility for every element of our products. The fact that we develop and produce our own features, hardware, software, power modules, printed circuit boards, and accessories is your guarantee of reliable products. Local backup – globally VLT® motor controllers are operating in applications all over the world and Danfoss Drives’ experts located in more than 100 countries are ready to support our customers with application advice and service wherever they may be. Danfoss Drives experts don’t stop until the customer’s drive challenges are solved. Environmentally responsible VLT® products are manufactured with respect for the safety and well-being of people and the environment. All activities are planned and performed taking into account the individual employee, the work environment and the external environment. Production takes place with a minimum of noise, smoke or other pollution and environmentally safe disposal of the products is prepared. UN Global Compact Danfoss has signed the UN Global Compact on social and environmental responsibility and our companies act responsibly towards local societies. EU Directives All factories are certified according to ISO 14001 standard. All products fulfil the EU Directives for General Product Safety and the Machinery directive. Danfoss Drives is, in all product series, implementing the EU Directive concerning Hazardous Substances in Electrical and Electrical Equipment (RoHS) and is designing all new product series according to the EU Directive on Waste Electrical and Electronic Equipment (WEEE). Impact on energy savings One year’s energy savings from the annual production of VLT® drives will save the energy equivalent to the energy production from a power plant. Better process control at the same time improves product quality and reduces waste and wear on equipment. Danfoss Drives, Ulsnaes 1, DK-6300 Graasten, Denmark, Tel. +45 74 88 22 22, Fax +45 74 65 25 80, www.danfoss.com/drives • E-mail: info@danfoss.com DKDD.PB.56.A1.02 VLT® is a trademark of Danfoss A/S Produced by KKM 2008.012008-05-20T11:33:02+02:00